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Numerical simulation and analysis of mould filling process in lost foam casting

Jiang Junxia Wu Zhichao Chen Liliang Hao Jing

中国铸造2008,Vol.5Issue(3):175-178,4.
中国铸造2008,Vol.5Issue(3):175-178,4.

Numerical simulation and analysis of mould filling process in lost foam casting

Numerical simulation and analysis of mould filling process in lost foam casting

Jiang Junxia 1Wu Zhichao 1Chen Liliang 1Hao Jing1

作者信息

  • 1. State Key Lab of Materials Process and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074,China
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摘要

Abstract

In lost foam casting (LFC) the foam pattern is the key criterion, and the filling process is crucial to ensure the high quality of the foam pattern. Filling which lacks uniformity and denseness will cause various defects and affect the surface quality of the casting. The influential factors of the filling process are realized in this research. Optimization of the filling process, enhancement of efficiency, decrease of waste, etc., are obtained by the numerical simulation of the filling process using a computer. The equations governing the dense gas-solid two-phase flow are established, and the physical significance of each equation is discussed. The Euler/Lagrange numerical model is used to simulate the fluid dynamic characteristics of the dense two-phase flow during the mould filling process in lost foam casting. The experiments and numerical results showed that this method can be a very promising tool in the mould filling simulation of beads' movement.

关键词

lost foam casting/numerical simulation/filling process/defect/gas-solid two-phase flow

Key words

lost foam casting/numerical simulation/filling process/defect/gas-solid two-phase flow

分类

信息技术与安全科学

引用本文复制引用

Jiang Junxia,Wu Zhichao,Chen Liliang,Hao Jing..Numerical simulation and analysis of mould filling process in lost foam casting[J].中国铸造,2008,5(3):175-178,4.

中国铸造

1672-6421

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