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柔性薄膜太阳能电池用精密不锈钢基板冷轧成形的数值模拟

何雪婷 陶杰 孙显俊 郭训忠 李华冠

机械制造与自动化2012,Vol.41Issue(1):86-89,119,5.
机械制造与自动化2012,Vol.41Issue(1):86-89,119,5.

柔性薄膜太阳能电池用精密不锈钢基板冷轧成形的数值模拟

Simulation of Cold Rolling Process of Stainless Steel Strip Used as Flexible Thin Film Solar Cell Substrate

何雪婷 1陶杰 1孙显俊 1郭训忠 1李华冠1

作者信息

  • 1. 南京航空航天大学材料科学与技术学院,江苏南京210016
  • 折叠

摘要

Abstract

This paper uses the finite element methodl( FEM)to investigate the influence of rolling reduction and tension on stress dis tributed along stainless steel strip for flexible thin film solar cell substrate during cold rolling process. The result shows that proper in crease in rolling reduction can lead to uniform distribution of stress and minimize rolling passes, but the oversize results in uneven plastic deformation. The higher back than front tensile force method can be used to uniformize the distribution of stress along the srip. When the front/back tension is 40 kN/58 kN, the rolled strip facial stress is well-distributed and the peak value turns back to the lowest value. The results indicate that the stress along the stainless steel strip, which is rolled under 30% reduction rate using higher back tension force is ensured to be appropriate and uniform. Afterwards, the stainless steel strip with the thickness0.25 mm is suc cessfully formed under the direction of FEM results. This thickness is accordance with the simulation results and its roughness meets the substrate demands.

关键词

柔性太阳能电池基底/不锈钢薄板/数值模拟/应力/压下量/前后张力

Key words

flexible solar cell substrate/ stainless steel strip/ simulation/ stress/ rolling reduction/ front/back force

分类

矿业与冶金

引用本文复制引用

何雪婷,陶杰,孙显俊,郭训忠,李华冠..柔性薄膜太阳能电池用精密不锈钢基板冷轧成形的数值模拟[J].机械制造与自动化,2012,41(1):86-89,119,5.

基金项目

江苏省科技支撑计划(BE2009130)"柔性太阳能电池及柔性显示产品用超薄不锈钢基材的精密成型研究"资助项目 (BE2009130)

机械制造与自动化

OACSTPCD

1671-5276

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