烟草科技Issue(2):16-18,3.
TRIZ理论在烤烟布料设备故障诊断中的应用
Application of TRIZ Theory in Fault Diagnosis of Tobacco Feeding and Spreading Equipment During Redrying Process
桂冬 1朱涛 1孙德福 1王礼纯 1赵潇 2李敬敏2
作者信息
- 1. 四川三益烟草有限责任公司,四川省西昌市风情园路西郊乡政府6楼 615000
- 2. 四川大学制造科学与工程学院,成都市一环路南一段24# 610065
- 折叠
摘要
Abstract
In order to improve the efficiency and reduce the failure rate,TRIZ theory was applied in the fault diagnosis of tobacco spreading equipment in tobacco redrying process. The spreading vehicle was identified as the bottleneck equipment causing system failure. By failure analysis, a contradiction matrix was obtained and a solution plan was put forward as follows: 1) changing the bearing installation; 2) increasing the wall thickness of the carrier roller from 2.85 to 6 mm to extend its working life; 3) improving control procedures to prolong the delay time of spreading vehicle for direction reversing. After improvement, the monthly average downtime and failure rate of spreading vehicle reduced from 6.27 to 0.66 hours and from 0.81% to 0.11%, respectively. The results indicated that TRIZ theory could effectively solve the engineering problems in fault diagnosis of tobacco spreading equipment.关键词
布料车/故障诊断/发明问题解决理论/托辊Key words
Spreading vehicle/ Fault diagnosis/ TRIZ theory/ Carrier roller分类
轻工纺织引用本文复制引用
桂冬,朱涛,孙德福,王礼纯,赵潇,李敬敏..TRIZ理论在烤烟布料设备故障诊断中的应用[J].烟草科技,2012,(2):16-18,3.