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铝熔炼炉炉衬组合的优化模拟

王计敏 闫红杰 周孑民 李世轩 贵广臣

中南大学学报(自然科学版)2012,Vol.43Issue(4):1523-1531,9.
中南大学学报(自然科学版)2012,Vol.43Issue(4):1523-1531,9.

铝熔炼炉炉衬组合的优化模拟

Numerical simulation and optimizing combination of aluminum melting furnace linings

王计敏 1闫红杰 1周孑民 1李世轩 2贵广臣2

作者信息

  • 1. 中南大学能源科学与工程学院,湖南长沙,410083
  • 2. 苏州新长光热能科技有限公司,江苏苏州,215008
  • 折叠

摘要

Abstract

In order to reduce heat loss and save cost, three-tier slab was simplified for furnace linings of widely-used reverberatory aluminum melting furnace in aluminum casting industry. Heat transfer analysis of different heat-insulating mode on furnace lining was carried out. Based on economic thickness method, the calculation formulae of economic thickness for furnace linings were introduced, and furnace linings were optimized by computer programming. On this basis, a three dimensional mathematical mode! of aluminum melting furnace was developed based on heat balance test of regenerative aluminum melting furnace. Furnace linings before and after optimization with 40-week working system were simulated by CFD software FLUENT. The results show that ideal economic effect is obtained by optimization as follows: furnace side with 40 mm clay castables, 300 mm diatomite brick and 120 mm alumino-silicate fiber felts; furnace top with 220 mm refractory concrete, 150 mm clay castables and 80 mm alumino-silicate fiber felts; furnace bottom with 200 mm isigh-atamina castabte, 300 mm diatomite brick and 50 ram clay castables.

关键词

铝熔炼炉/炉衬/数值模拟/优化组合

Key words

aluminum melting furnace/ lining/ numerical simulation/ optimizing combination

分类

矿业与冶金

引用本文复制引用

王计敏,闫红杰,周孑民,李世轩,贵广臣..铝熔炼炉炉衬组合的优化模拟[J].中南大学学报(自然科学版),2012,43(4):1523-1531,9.

基金项目

湖南省自然科学基金资助项目(07JJ4016) (07JJ4016)

中南大学博士生创新基金资助项目(2009bsxt022) (2009bsxt022)

中南大学学报(自然科学版)

OA北大核心CSCDCSTPCD

1672-7207

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