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刚性粒子流法模拟自由锻造工艺的探索

刘敏 朱明 马庆贤 艾鲸

中国机械工程Issue(19):2674-2679,2680,7.
中国机械工程Issue(19):2674-2679,2680,7.DOI:10.3969/j.issn.1004-132X.2014.19.022

刚性粒子流法模拟自由锻造工艺的探索

Investigation of Rigid Particle Flow Method in Simulating Free Forging Processes

刘敏 1朱明 2马庆贤 1艾鲸3

作者信息

  • 1. 清华大学先进成形制造教育部重点实验室,北京,100084
  • 2. 北京华成经纬软件科技有限公司,北京,100085
  • 3. 中国人民解放军驻 617 厂军事代表室,包头,014030
  • 折叠

摘要

Abstract

When grid-based numerical methods dealt with large plastic deformation problems such as free forging,stamping forming,high speed impact and dynamic crack propagation,there was fre-quently loss of calculation accuracy due to mesh distortion and remeshing difficulties,or even the cal-culation could not be conducted.Aiming at these problems,a numerical simulation method for large metal plastic deformation-RPF method was proposed based on theory of continuum mechanics and the basic principles of molecular dynamics.A mathematical model for RPF method was established and critical numerical techniques such as initial particle configuration,particle search algorithm,numerical integration and boundary conditions were studied.When RPF method was applied to high temperature upsetting of nuclear power disk forgings and finish forging of heavy nuclear power head,the calcula-tion results show that for simulating large plastic deformation problems,the results of RPF method are in good agreement with the experimental ones,and RPF method can effectively explain the forma-tion mechanism of laminated cracks in heavy disk forgings and lamellar tearing in head forgings.This research lays the foundation for further simulating more complex free forging processes using RPF method .

关键词

刚性粒子流法/分子动力学/大塑性变形/数值模拟

Key words

rigid particle flow(RPF)method/molecular dynamics/large plastic deformation/nu-merical simulation

分类

矿业与冶金

引用本文复制引用

刘敏,朱明,马庆贤,艾鲸..刚性粒子流法模拟自由锻造工艺的探索[J].中国机械工程,2014,(19):2674-2679,2680,7.

基金项目

国家重点基础研究发展计划(973计划)资助项目(2011CB012903) (973计划)

国家科技重大专项(2011ZX04014-051) (2011ZX04014-051)

中国机械工程

OA北大核心CSCDCSTPCD

1004-132X

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