湖南大学学报(自然科学版)2016,Vol.43Issue(8):32-39,8.
基于网格映射的车身覆盖件精细模面设计研究
Research on an Accurate Design Method of Auto-panel Stamping Die Based on Mesh Mapping Algorithm
摘要
Abstract
Due to the impact of the elastic deformation of tools and press,and the blank thinning and other factors,the die surface gap is not consistent with the thickness distribution of the stamped part, which leads to low spot rate.With regard to the problem mentioned above,a new mesh mapping algorithm based on binary search was presented,which can realize the accurate mapping between different meshes, and then,a new methodological scheme was developed for the compensation of the die surfaces.In the ear-ly design stage,the new methodology can guide the engineer to modify the die surface,thus offsetting the influence on quality caused by the deformation of tools.Application example has shown that the new map-ping algorithm not only improves the accuracy but also improves the search speed.The methodology can solve the problem of low spot rate and noticeably improve the first-time contacting ratio.关键词
网格映射/冲压机台/变形/模面补偿/合模率Key words
mesh mapping/cold forming machines/deformations/die surface compensation/contacting ratio分类
矿业与冶金引用本文复制引用
聂昕,毛定山,王辉..基于网格映射的车身覆盖件精细模面设计研究[J].湖南大学学报(自然科学版),2016,43(8):32-39,8.基金项目
国家自然科学基金资助项目(61232014),National Natural Science Foundation of China(61232014);广西地区科技计划资助项目(桂科攻1348005-1,桂科攻14122005-7);中央高校基本科研业务费专项资金资助项目 ()