农业工程学报2016，Vol.32Issue(19)：9-17,9.DOI:10.11975/j.issn.1002-6819.2016.19.002
气压式玉米精量播种机均匀低损配气机构设计与试验
Design and experiment of balance and low-loss air allotter in air pressure maize precision planter
摘要
Abstract
Air pressure maize precision planter is suitable for high-speed planting which needs to work under ensured and stable air pressure. However, significant problems exist in the air supply system such as high pressure loss and velocity loss, serious heating and uneven pressure and flow supply. Air supply system seriously affects the working stability of planter. Reasonable allocation of the air flow is one of the most important factors to air pressure maize precision planter. The importance of the allotter in the air supply system cannot be ignored. To solve the problems of high loss in air pressure and velocity, this paper supplies a new type of air allotter which contains one inlet, four outlets and a connection segment with gradient combined curve. According to the theory of steady incompressible flow in pressure conduits, the phenomena of high air loss and uneven flow distribution can be interpreted. The pressure and velocity loss are usually insignificant in comparison with the loss due to pipe friction when the length of pipe or channel is very long. But if the length of pipe or channel is very short, these so-called minor losses may actually be major losses. As long as the air pressure and velocity at the inlet and outlet of the air allotter are known, pressure and velocity loss can be analyzed easily. Therefore, 4 types of air allotters with different airflow directions are designed by analyzing the relationship between loss and structure in turbulent flow. Because of the difficulty in measuring the velocity in real condition, computational fluid dynamics (CFD) is applied to obtain ideal data which can be simulated by software such as Gambit, Fluent and Tecplot. In order to find the optimal pathway and direction of the air flow, 4 different types of air allotters were simulated. The result indicated that the paralleled axis of the inlet and the outlet was the best way. In order to find the ideal parameter of the allotter, the simulation experiment was carried out further. Compared with all factor experiments, orthogonal experiment is better and faster to select the optimal structure. So, 3 factors including the shape of connection segment of the allotter, the inlet-outlet diameter ratio and the center distance between inlet and outlet were chosen to test and find out the most significant factors. The simulation result of the range analysis and variance analysis showed that the inlet-outlet diameter ratio and the distance between inlet and outlet’s axis in the allotter should be as small as possible within the permitted range. Besides, the results also indicated that the shape of the curve had significant influence on the pressure loss, whereas there was few influence on velocity loss. Structures such as sudden expansion and bends could lead to more pressure and velocity loss which should be avoided in the design of allotters. Thus, the optimal structure of the air allotter consisted of coaxial inlet and outlet and a concave-convex combined curve. Through the dimension driven in SolidWorks, the shape of the concave-convex combined curve could be ensured. An optimal structure with related parameters was estimated finally through the simulation of different types of allotters with different shapes of concave-convex combined curve. The experiment and simulation results indicated that the length of the connection segment of the allotter and the ratio of concave curve to outward curve were 2 significant parameters. Field experiment was conducted with 2 different types of allotters installed on air pressure maize precision planter to validate the result of simulation. The pressure and velocity of the balance and low-loss air allotter were measured by air flow meter KA33 made by KANOMAX. Results proved that the performance of the balance and low-loss air allotter was better than that of other widely used allotters. Comparative experiment showed that the rate of pressure loss of the designed allotter was kept within 10% under different working pressures, while the loss of another allotter was over 30%. The pressure consistency variation coefficient of 4-row seed metering device was less than 4%. The research shows that the allotter cannot be ignored in the research of maize precision planter. Appropriate structure of air allotter can significantly reduce energy consumption and ensure uniform air pressure when the planter works.关键词
农业机械/计算流体力学/气压式/配气机构/玉米精量播种机/气压损失/速度损耗Key words
agricultural machinery/computational fluid dynamic/air/air allotter/maize precision planter/pressure loss/velocity loss分类
农业科技引用本文复制引用
殷小伟,杨丽,张东兴,崔涛,韩丹丹,张天亮,虞异茗..气压式玉米精量播种机均匀低损配气机构设计与试验[J].农业工程学报,2016,32(19):9-17,9.基金项目
国家自然科学基金（51375483）；国家自然科学基金（51575515）；国家现代玉米产业技术体系建设项目 （）
