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深水多功能管道作业机具切削系统设计与试验研究

王立权 郭士清 弓海霞 贾鹏

哈尔滨工程大学学报2016,Vol.37Issue(9):1287-1291,1312,6.
哈尔滨工程大学学报2016,Vol.37Issue(9):1287-1291,1312,6.DOI:10.11990/jheu.201510055

深水多功能管道作业机具切削系统设计与试验研究

Design and prototype test of deepwater multifunctional pipeline repair machinery cutting system

王立权 1郭士清 1弓海霞 2贾鹏1

作者信息

  • 1. 哈尔滨工程大学机电学院,黑龙江哈尔滨150001
  • 2. 佳木斯大学机械工程学院,黑龙江佳木斯154007
  • 折叠

摘要

Abstract

nti-corrosion coatings are apt to be cut too much by grinding,and it is difficult to cut through a deepwa- ter X70 steel-grade pipeline. This task is also inefficient in alternate operations when using various othe^ mecha­ nisms. Therefore ^ we propose a new scheme fo^ multifunctional pipeline repair machinery ( MPRM ) that uses one­ time clamping but multistage manufacture. Using the milling method,we can cut the pipeline,remove the welding crown and perforn chamiering. Using a waved-edge milling cutter in a milling experiment,we obtained the empiri­ cal lomiula for the milling force. We removed the anti-corrosion coating using a grinding disc,and designed a com­ plementary mechanism that automatically adapts to ellipticity changes. We perfomied an undemater mechanical a­ nalysis with respect to the grinding tool,and completed the system design ^manufacture,and land test. The results show that the grinding resistance torque significantly increased with an increase in the grinding pressure and the ra­ dius of the operating tool. The large-diameter waved-edge drilling and milling cutter was not clamped when cutting the X70-steel thick-walled pipeline,and the cutting time was shorter. The milling force increased with an increase in the cutting speed and feed rate. When the cutting force reached 5000 N,there was significant machine chatter. The onshore test results verify the feasibility of the design for MPRM. This study lays a technical foundation for the development of an engineering prototype.

关键词

深水/多功能管道作业机具/磨削动力头/波形刃钻铣刀/试验研究

Key words

deepwater/multifunctional pipeline repair machinery/grinding power head/waved-edge drilling and milling/prototype test

分类

能源科技

引用本文复制引用

王立权,郭士清,弓海霞,贾鹏..深水多功能管道作业机具切削系统设计与试验研究[J].哈尔滨工程大学学报,2016,37(9):1287-1291,1312,6.

基金项目

国家科技重大专项(2011ZX05027-005) ()

国家自然科学基金青年科学基金项目(51305088)中央高校基本科研业务费项目(UELCF1607047) ()

哈尔滨工程大学学报

OA北大核心CSCDCSTPCD

1006-7043

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