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充液压制成形汽车桥壳后盖区开裂分析及预成形管坯形状优化设计

吴娜 王连东 沈亚坤 张蒙

中国机械工程2016,Vol.27Issue(23):3246-3251,6.
中国机械工程2016,Vol.27Issue(23):3246-3251,6.DOI:10.3969/j.issn.1004-132X.2016.23.020

充液压制成形汽车桥壳后盖区开裂分析及预成形管坯形状优化设计

Cracking Analysis of Rear Covers and Shape Optimization of Preformed Pipes for Filling-pressing Forming Axle Housings

吴娜 1王连东 2沈亚坤 1张蒙1

作者信息

  • 1. 燕山大学,秦皇岛,066004
  • 2. 唐山学院,唐山,063000
  • 折叠

摘要

Abstract

Aiming at the phenomenon of rear cover cracking in current production,the cracking reason was revealed by analyzing the pressing deformation of rear covers in two extreme cases.The design method of the maximum longitudinal section profile of the preformed pipes was proposed,and the definitions of the profile reference coefficient K0 and gradient coefficient K1 were given.For a 5 t automobile axle-housing, the value ranged of the profile reference coefficient K0 and gradient coefficient K 1 were determined through simulating the pressing forming processes of the preformed pipes with different sizes of rear covers using ABAQUS.And the results of the pressing forming test show that the optimized pipes are of good formability,the wall thinning rate of rear covers is low and there is no cracking.

关键词

汽车桥壳/胀压成形/预成形管坯/开裂/有限元模拟

Key words

axle housing/bugling-pressing forming/preformed pipe/cracking/finite element simula-tion

分类

矿业与冶金

引用本文复制引用

吴娜,王连东,沈亚坤,张蒙..充液压制成形汽车桥壳后盖区开裂分析及预成形管坯形状优化设计[J].中国机械工程,2016,27(23):3246-3251,6.

基金项目

河北省自然科学基金资助项目(E2012203022) (E2012203022)

河北省研究生创新资助项目(00302-6370015) (00302-6370015)

中国机械工程

OA北大核心CSCDCSTPCD

1004-132X

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