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夹持输送式残膜回收装置的设计与试验

李天文 段文献 王吉奎 李阳 毕新胜 龚贺贺 丁双双

农业工程学报2016,Vol.32Issue(24):18-25,8.
农业工程学报2016,Vol.32Issue(24):18-25,8.DOI:10.11975/j.issn.1002-6819.2016.24.003

夹持输送式残膜回收装置的设计与试验

Design and test of clamping and conveying device for recycling agricultural residual plastic film

李天文 1段文献 1王吉奎 1李阳 1毕新胜 1龚贺贺 1丁双双1

作者信息

  • 1. 石河子大学机械电气工程学院,石河子 832003
  • 折叠

摘要

Abstract

The machines currently used to recycle residual plastic film operate by picking up the plastic film using an arc-shaped spring-finger and removing the plastic film with a rotary roller. This method is problematic because it has a lower recycling rate. The film is also easily to wind around the operating parts of the mechanism which would lead the film to be difficult to remove. According to the characteristics of film, a clamping and conveying device for removing agricultural residual plastic film pneumatically has been designed. The device is mainly composed of a film-pickup mechanism, a clamping-conveying mechanism and a film pneumatic removal mechanism. The structure, dimensions and the operating parameters of these mechanisms were determined through discussion and analysis. The materials of the scraper and the conveying belt were determined. The position of the scraper component relative to the conveying belts was also obtained by calculation. The process of picking up the film and raising it with a shovel was analyzed. The pressure force acting on the clamped film (applied by one of the scrapers) was theoretically analyzed and tested. In order to convey the agricultural residual plastic film (ARPF), it was found that the minimum clamping force was 4.58 N. Field experiments showed that the film could be scooped up from the ground with shovels and successfully fed into the clamping-conveying mechanism. The film could be clamped stably throughout the film conveying process and removed smoothly by the pneumatic removal mechanism, which prevented the film from adhering to, or winding around, the parts of the mechanism. When the operating speed of prototype was 5-5.5 km/h, the results of the field experiment indicated that the average recycling rate of the ARPF was 92.5% and the average removal rate of the ARPF reached 97.8%. The results of this research may provide references for the development of new machines to recycle residual plastic film.

关键词

农业机械/设计/回收/残膜/装置/夹持输送/气力脱膜

Key words

agricultural machinery/design/recycling/agricultural residual plastic film/device/clamping-conveying/airflows film removal

分类

农业科技

引用本文复制引用

李天文,段文献,王吉奎,李阳,毕新胜,龚贺贺,丁双双..夹持输送式残膜回收装置的设计与试验[J].农业工程学报,2016,32(24):18-25,8.

农业工程学报

OA北大核心CSCDCSTPCD

1002-6819

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