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基于试切误差补偿的斜齿插削技术与实验

吴震宇 赵大兴 钟瑞龄 许万

中国机械工程2017,Vol.28Issue(3):267-272,6.
中国机械工程2017,Vol.28Issue(3):267-272,6.DOI:10.3969/j.issn.1004-132X.2017.03.003

基于试切误差补偿的斜齿插削技术与实验

Helical Gear Shaping Technology Based on Error Compensation by Trial Cuts and Experiments

吴震宇 1赵大兴 1钟瑞龄 2许万1

作者信息

  • 1. 湖北工业大学机械工程学院,武汉,430068
  • 2. 宜昌长机科技有限责任公司技术中心,宜昌,443003
  • 折叠

摘要

Abstract

A machining technology based on error compensation by trial cuts was presented for improving machining precisions of a helical gear for CNC gear shaper.Firstly,the ideal main motion curve was derived using some straight lines approaching the ideal main motion curve,where the maximum allowable step of each straight lines and the corresponding crank angles that might satisfy the demands of machining precision were calculated.Then,the deviations of the main motion curve were calculated by the helix deviations of gear trial cuts,and a new more accuate ideal main motion curve was derived.At last,the new ideal main motion curve was approached by some straight lines again in the G codes used final gear machining.The test results show that the helix deviations of machined helical gears achieve 7 level accuracy,and satisfy the demands,and which verifies the feasibility of the method presented herein.

关键词

数控插齿机/电子螺旋导轨/螺旋线偏差/主运动

Key words

CNC gear shaper/electronic helical guide/helix deviation/main motion

分类

机械制造

引用本文复制引用

吴震宇,赵大兴,钟瑞龄,许万..基于试切误差补偿的斜齿插削技术与实验[J].中国机械工程,2017,28(3):267-272,6.

基金项目

国家自然科学基金资助项目(51405144) (51405144)

国家科技重大专项(61375092) (61375092)

湖北省重大科技专项(2014AAA013,2016AAA068) (2014AAA013,2016AAA068)

湖北省自然科学基金资助项目(2014CFB598) (2014CFB598)

高层次人才科研启动金资助项目(BSQD385) (BSQD385)

“先进制造技术与装备”协同创新中心开放基金资助项目(1201508) (1201508)

中国机械工程

OA北大核心CSCDCSTPCD

1004-132X

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