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TBM盘形滚刀磨损预测模型

谭青 孙鑫健 夏毅敏 蔡小华 朱震寰 张晋浩

中南大学学报(自然科学版)2017,Vol.48Issue(1):54-60,7.
中南大学学报(自然科学版)2017,Vol.48Issue(1):54-60,7.DOI:10.11817/j.issn.1672-7207.2017.01.008

TBM盘形滚刀磨损预测模型

A wear prediction model of disc cutter for TBM

谭青 1孙鑫健 2夏毅敏 1蔡小华 2朱震寰 1张晋浩2

作者信息

  • 1. 中南大学 高性能复杂制造国家重点实验室,湖南 长沙,410083
  • 2. 中南大学 机电工程学院,湖南 长沙,410083
  • 折叠

摘要

Abstract

In order to study the wear behavior of tunnel boring machine (TBM) disc cutters during the process of rock breaking,kinematic formulas of constant-section disc cutter were established through the analysis of motion characteristics between cutter head and disc cutter.The wear prediction model of disc cutter,which was programmed in MATLAB,was built by combining theory of abrasive wear and cutter-rock contact mechanics.The model was applied to simulate the wear process of cutters in a water diversion project.The evolution laws of wear morphology of disc cutters were obtained.The results show that the simulated wear quantity and the measured wear amount are consistent with the changing tendency of the tool position number,and the average relative errors of normal and lateral face wear of the disc cutters are 18% and 30%,respectively.The cutter ring gradually wears to be tip-shaped,which coincided with the actual wear form.

关键词

TBM/盘形滚刀/磨损预测/数值仿真

Key words

tunnel boring machine (TBM)/disc cutter/wear prediction/numerical simulation

分类

机械制造

引用本文复制引用

谭青,孙鑫健,夏毅敏,蔡小华,朱震寰,张晋浩..TBM盘形滚刀磨损预测模型[J].中南大学学报(自然科学版),2017,48(1):54-60,7.

基金项目

国家重点基础研究发展计划(973计划)项目(2013CB035401) (973计划)

国家自然科学基金资助项目(51274252) (51274252)

湖南省战略新兴产业重大科技攻关项目(2012GK4068) (Project(2013CB035401) supported by the National Basic Research Development Program (973Program) of China (2012GK4068)

Project(51274252) supported by the National Natural Science Foundation of China (51274252)

Project (2012GK4068) supported by the Major Science Projects of Hunan Province for Strategic Emerging Industry) (2012GK4068)

中南大学学报(自然科学版)

OA北大核心CSCDCSTPCD

1672-7207

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