现代制造工程Issue(4)：6-10,5.DOI:10.16731/j.cnki.1671-3133.2017.04.002
高转速螺旋电极微细电解钻削加工仿真及试验研究
Simulation and experimental study on micro electrochemical drilling process by using a high speed spiral electrode
摘要
Abstract
Fabrication of deep and micro holes on the nickel-based superalloy blade of aero engine has been a difficult problem in the field of aviation manufacturing.An electrochemical drilling process for fabricating deep and micro holes with high efficiency is introduced.In order to study the influences of high speed micro spiral electrode on machining accuracy and machining efficiency,the simulation of the gap flow field are carried out.The simulation results show the gas film with good insulation effect around the electrode can eliminate the second electrolysis of the hole wall and improve the machining accuracy greatly.In addition,the fresh electrolyte outside were forced into the machining area due to the negative pressure.Enhanced mass transfer is performed well,which can improve the machining efficiency significantly.Finally,the simulation results above were verified by the experiments,which shows that the micro electrochemical drilling process for fabricating deep and micro holes has a huge potential and broad application prospects.关键词
微细电解钻削/高转速螺旋电极/仿真/间隙流场/气膜Key words
micro electrochemical drilling/high speed spiral electrode/simulation/gap flow field/gas film分类
矿业与冶金引用本文复制引用
牛静然,郭春生,刘勇,李名鸿,曲芳仪..高转速螺旋电极微细电解钻削加工仿真及试验研究[J].现代制造工程,2017,(4):6-10,5.基金项目
国家自然科学基金项目(51305238) （51305238）
中国博士后基金项目(2015M572023) （2015M572023）
山东省自然科学基金项目(ZR2015PE016) （ZR2015PE016）
山东大学(威海)青年学者未来计划资助项目 （威海）
