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深水钻井补偿绞车的节能机理及解耦控制方案研究

张彦廷 黄鲁蒙 陈国明 任克忍 殷晓康 张伟

中国石油大学学报(自然科学版)2017,Vol.41Issue(4):124-131,8.
中国石油大学学报(自然科学版)2017,Vol.41Issue(4):124-131,8.DOI:10.3969/j.issn.1673-5005.2017.04.016

深水钻井补偿绞车的节能机理及解耦控制方案研究

Study on energy-saving mechanism and decoupling control scheme of compensation drawworks for deepwater drilling

张彦廷 1黄鲁蒙 1陈国明 1任克忍 2殷晓康 1张伟3

作者信息

  • 1. 中国石油大学海洋油气装备与安全技术研究中心,山东青岛266580
  • 2. 国家油气钻井装备工程技术研究中心,陕西宝鸡721002
  • 3. 石油工程地球物理华北分公司,河南郑州457000
  • 折叠

摘要

Abstract

In order to solve the technical problems of electrodynamic compensation drawworks for deepwater drilling including high energy consumption, serious wear of wire rope and motion coupling, a new type of hydraulic power system based on en-ergy recovery is putforward according to the analysis on energy-saving potential of electrodynamic compensation drawworks un-der different processes of offshore drilling operations. The hydraulic power system can recover and reuse the gravitational po-tential energy and inertial kinetic energy of system in the process of different drilling operations. The software and hardware-decoupling control schemes which can realize the decoupling control of heave compensation movement and automatic bit feed movement are putforward according to the analysis on motion coupling mechanism of electrodynamic compensation drawworks. Then, the key structural parameters of the drawworks compensation system are calculated, and the principle prototype of compensation drawworks and the test system are developed. Simulation and experimental studies on the compensation draw-works are carried out under different sea conditions and working states. The results show that the new type of hydraulic power system has significant energy saving effect compared with the electrodynamic compensation drawworks. The service life of wire rope is increased by using the drawworks drum with large diameter. Moreover, the control effect of hardware decoupling schemes based on the differential planetary transmission and dual drawworks is good, which can meet the performance re-quirements of the offshore floating drilling.

关键词

深水钻井/绞车/升沉补偿/送钻/能量回收

Key words

deepwater drilling/drawworks/heave compensation/bit feed/energy recovery

分类

能源科技

引用本文复制引用

张彦廷,黄鲁蒙,陈国明,任克忍,殷晓康,张伟..深水钻井补偿绞车的节能机理及解耦控制方案研究[J].中国石油大学学报(自然科学版),2017,41(4):124-131,8.

基金项目

工业和信息化部海洋工程装备项目(联装 [2014]504 号) (联装 [2014]504 号)

中国博士后科学基金项目(2016M592269) (2016M592269)

青岛市博士后项目(2015253) (2015253)

中国石油大学引进人才(博士)基金项目(YJ201601048) (博士)

中国石油大学学报(自然科学版)

OA北大核心CSCDCSTPCD

1673-5005

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