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发动机惰轮铁轮开裂失效分析

曹鑫 陈小工 胡四军

理化检验-物理分册2017,Vol.53Issue(9):659-663,5.
理化检验-物理分册2017,Vol.53Issue(9):659-663,5.DOI:10.11973/lhjy-wl201709010

发动机惰轮铁轮开裂失效分析

Failure Analysis on Cracking of the Iron Wheel of a Engine Idler Gear

曹鑫 1陈小工 1胡四军1

作者信息

  • 1. 神龙汽车有限公司,武汉 430056
  • 折叠

摘要

Abstract

The power-assisted steering system of an automobile engine failed in running process.After dismantling and disposal,it was found that the idler gear of the engine cracked.In order to find the failure causes of the idler gear,the fracture analysis,chemical composition analysis,hardness testing,metallographic inspection and the force analysis were adopted.The results indicate that:the real force burdened by the iron wheel of the idler gear was higher than the designed max radical force,and the designed strength of the iron wheel was insufficient,which led to the failure and low-cycle fatigue cracking along the circular arc chamfering surface during use.Finally,the problem was solved effectively by the improvement of technological design.

关键词

惰轮/铁轮/开裂/低周疲劳/受力分析

Key words

idler gear/iron wheel/cracking/low-cycle fatigue/force analysis

分类

矿业与冶金

引用本文复制引用

曹鑫,陈小工,胡四军..发动机惰轮铁轮开裂失效分析[J].理化检验-物理分册,2017,53(9):659-663,5.

理化检验-物理分册

1001-4012

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