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滚轮表面TiAlSiN涂层制备及失效机理研究

付泽民 王佳炜 张而耕 张锁怀 周琼

表面技术2017,Vol.46Issue(8):15-20,6.
表面技术2017,Vol.46Issue(8):15-20,6.DOI:10.16490/j.cnki.issn.1001-3660.2017.08.003

滚轮表面TiAlSiN涂层制备及失效机理研究

Preparation and Failure Mechanism of TiAlSiN Coating on Roller Surface

付泽民 1王佳炜 1张而耕 1张锁怀 1周琼1

作者信息

  • 1. 上海应用技术大学机械工程学院,上海201418
  • 折叠

摘要

Abstract

The work aims to improve comprehensive working performance of roller by preparing superhard nano TiAlSiN coating on roller surface.Superhard nano micron TiAlSiN coating was deposited on the surface of roller working surface and high-speed steel sample by applying cathodic arc ion-plating technique.Coating thickness was measured with X-ray fluorescence measurement system,surface characteristics and coating morphology were observed with scanning electron microscopy (SEM),coating elements composition were analyzed with energy dispersive spectrometer (EDS),and coating hardness and coating-substrate adhesion strength were measured and analyzed with nanoindentation and Rockwell hardness tester.Si content of 1.97 μm thick TiA1SiN coating on the roller surface was 4.21at.%,the microhardness was 37.69 GPa,and coating-substrate adhesion strength was HF3 in accordance with VDI-3198 industrial grade,and the adhesion strength was fairly strong.Verified by actual forming by roller press on production line,working life of coated roller was 5 times that of the tncoated one,roller featured in high strength,wear resistance,oxidation resistance,corrosion resistance,reduced adhesion strength,etc.Abrasion,spalling,fatigue crack,roll winding up,adhesive rolling,etc.were significantly improved.Superhard nano TiA1SiN coating prepared on roller surface can significantly improve comprehensive working performance of the roller.

关键词

滚轮/磨损/PVD涂层/TiAlSiN涂层/工作寿命

Key words

roller/wear/PVD coating/TiAlSiN coating/working life

分类

机械制造

引用本文复制引用

付泽民,王佳炜,张而耕,张锁怀,周琼..滚轮表面TiAlSiN涂层制备及失效机理研究[J].表面技术,2017,46(8):15-20,6.

基金项目

校企协同创新项目(10120K158012-XTCX2015-12) (10120K158012-XTCX2015-12)

国家自然科学基金资助项目(51475311) (51475311)

上海教委科技创新项目(14YZ146) Supported by School Enterprise Synergy Innovation Project (10120K158012-XTCX2015-12),National Science Foundation of China (51475311),Shanghai Education Commission Science and Technology Innovation Project (14YZ146) (14YZ146)

表面技术

OA北大核心CSCDCSTPCD

1001-3660

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