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大型数控成形磨齿机热误差建模及补偿

周宝仓 王时龙 方成刚 杨勇

中南大学学报(自然科学版)2017,Vol.48Issue(10):2672-2677,6.
中南大学学报(自然科学版)2017,Vol.48Issue(10):2672-2677,6.DOI:10.11817/j.issn.1672-7207.2017.10.016

大型数控成形磨齿机热误差建模及补偿

Modeling and compensation of thermal error for large-scale CNC gear profile grinding machine tools

周宝仓 1王时龙 1方成刚 2杨勇3

作者信息

  • 1. 重庆大学机械传动国家重点实验室,重庆,400044
  • 2. 南京工业大学机械与动力工程学院,江苏南京,210009
  • 3. 重庆机床(集团)有限责任公司,重庆 401336
  • 折叠

摘要

Abstract

Considering that the thermal error of large-scale computerized numerical control (CNC) gear profile grinding machine tools is an important factor for gear machining accuracy, a thermal error experiment platform was established to investigate the relationship between radial thermal error and temperature of the grinding wheel and the workpiece shaft. Then the thermal error compensation models of them were set up by adopting the methods of fuzzy clustering and least-square. After that, the results of thermal error compensation models and the experimental data were compared. The accuracy and reliability of the thermal error compensation models were verified, and the relationship between the thermal error and the temperature of the gear grinding machine tools was also revealed. The results show that the relative errors between models calculation and experimental data are less than 2.000%, and the machining accuracy of tooth surface can be effectively improved more than three levels according to the ISO standard. The analysis indicates the thermal error models have high compensation precision and good reliability.

关键词

数控成形磨齿机/热误差/模糊聚类/最小二乘法/误差补偿模型

Key words

CNC gear profile grinding machine tools/thermal error/fuzzy clustering/least-square method/error compensation model

分类

机械制造

引用本文复制引用

周宝仓,王时龙,方成刚,杨勇..大型数控成形磨齿机热误差建模及补偿[J].中南大学学报(自然科学版),2017,48(10):2672-2677,6.

基金项目

国家自然科学基金面上项目(51375508) (51375508)

"十二五"国家科技支撑计划项目(2014BAF08B02) (2014BAF08B02)

重庆市杰出青年科学基金项目(cstc2014jcyjjq70001)(Project(51375508) supported by the General Program of National Natural Science Foundation of China (cstc2014jcyjjq70001)

Project(2014BAF08B02) supported by the National Science and Technology Pillar Program during the 12th "Five-year" Plan Period of China (2014BAF08B02)

Project (cstc2014jcyjjq70001) supported by the Chongqing Science Funds for Distinguished Young Scholar) (cstc2014jcyjjq70001)

中南大学学报(自然科学版)

OA北大核心CSCDCSTPCD

1672-7207

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