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超声振动平面磨削的表面残余应力数值模拟

何玉辉 周剑杰 万荣桥 唐楚 唐进元

现代制造工程Issue(10):1-7,7.
现代制造工程Issue(10):1-7,7.DOI:10.16731/j.cnki.1671-3133.2017.10.001

超声振动平面磨削的表面残余应力数值模拟

Numerical simulation on surface residual stress of ultrasonic vibration grinding

何玉辉 1周剑杰 1万荣桥 1唐楚 1唐进元1

作者信息

  • 1. 中南大学机电工程学院,长沙410083
  • 折叠

摘要

Abstract

The machining process simulation of single grain with negative rake angle was performed by using the FEM software Deform-3D,and the rotating axial ultrasonic vibration surface grinding experiment device was designed and manufactured ,which was used to carry out the experiment .The surface residual stress of 45 steel in different grinding conditions were measured respec-tively.It was found that the relative error was between 2.47%and 16.93%,which verified the correctness of the the finite ele-ment model of grinding surface residual stress .The simulation results show that:residual compressive stress is produced on the workpiece surface by generally and ultrasonic grinding ,and the residual compressive stress in the axial direction is significantly greater than that in the grinding direction .The surface residual compressive stress increases with the increase of the amplitude ,the grinding depth ,the negative rake angle of the grain and the frequency of the ultrasonic vibration ,and decreases with the increases of the speed of the grinding wheel .

关键词

残余应力/超声振动磨削/单颗磨粒/工艺参数/仿真

Key words

residual stress/ultrasonic vibration grinding/single grain/process parameters/simulation

分类

矿业与冶金

引用本文复制引用

何玉辉,周剑杰,万荣桥,唐楚,唐进元..超声振动平面磨削的表面残余应力数值模拟[J].现代制造工程,2017,(10):1-7,7.

基金项目

国家自然科学基金资助项目(51275530) (51275530)

现代制造工程

OA北大核心CSCDCSTPCD

1671-3133

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