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基于钢轨实测廓形的智能打磨策略

梁瑜 马泳 赵剑 刘金朝 石启龙

中国铁道科学2017,Vol.38Issue(6):24-29,6.
中国铁道科学2017,Vol.38Issue(6):24-29,6.DOI:10.3969/j.issn.1001-4632.2017.06.04

基于钢轨实测廓形的智能打磨策略

Intelligent Grinding Strategy Based on Rail Measured Profile

梁瑜 1马泳 1赵剑 1刘金朝 2石启龙3

作者信息

  • 1. 中车北京二七机车有限公司工程机械研发中心,北京100072
  • 2. 中国铁道科学研究院基础设施检测中心,北京100081
  • 3. 中车青岛四方机车车辆股份有限公司技术中心,山东青岛266011
  • 折叠

摘要

Abstract

The existing rail grinding strategy has such problems as uncontrollable grinding results and depending too much on human experiences for setting grinding parameters.An intelligent grinding strategy based on rail measured profile is proposed.Firstly,the target rail profile is determined according to rail measured profile.Then,the threshold of the finished grinding is obtained according to the difference between the measured profile and target profile.The working speed and power of grinding car are calculated based on triangular area method and the work capacity of single grinding wheel.The point where the difference between the measured profile and target profile is the maximum is located.The deflection angle of grinding wheel needed for grinding the point is calculated,and then a new profile is obtained after grinding the measured profile by single grinding wheel with fixed power.The new profile is compared with target profile,and the point where the difference between the new profile and target profile is the maximum is located.If the maximum difference of the point is less than the threshold,the grinding is stopped.Otherwise the above process is repeated until the maximum difference between the new profile and the target profile is less than the threshold.Accordingly,the deflection angle of each grinding wheel needed for grinding the measured profile to the target profile is obtained and the grinding scheme is formed.The effectiveness of the intelligent grinding strategy based on the measured profile of rail is verified by experiment.

关键词

钢轨打磨/打磨策略/智能打磨/目标廓形/打磨方案

Key words

Rail grinding/Grinding strategy/Intelligent grinding/Target profile/Grinding scheme

分类

交通工程

引用本文复制引用

梁瑜,马泳,赵剑,刘金朝,石启龙..基于钢轨实测廓形的智能打磨策略[J].中国铁道科学,2017,38(6):24-29,6.

基金项目

中国中车科技重大项目(2016CJA003) (2016CJA003)

中国铁道科学

OA北大核心CSCDCSTPCD

1001-4632

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