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采煤机齿轮箱故障诊断方法

都玉辉 庞新宇 杨兆建

工矿自动化2017,Vol.43Issue(12):94-98,5.
工矿自动化2017,Vol.43Issue(12):94-98,5.DOI:10.13272/j.issn.1671-251x.2017.12.019

采煤机齿轮箱故障诊断方法

Fault diagnosis method of shear gearbox

都玉辉 1庞新宇 2杨兆建1

作者信息

  • 1. 太原理工大学机械工程学院,山西太原030024
  • 2. 煤矿综采装备山西省重点实验室,山西太原030024
  • 折叠

摘要

Abstract

For the problem that insufficient lubrication or abnormal abrasion easily occurs during shear gearbox operating,a fault diagnosis method of shearer gearbox based on partial least squares regression was proposed.The Fe content,viscosity,acid value and water content of lubricating oil in shearer gearbox were taken as detection indexes,and a partial least squares regression model was established on the basis of data initialization process and principal component extraction,which could express abrasion of shear gearbox.The model was tested by the actual operation state diagnosis of shear gearbox in a coal mine.The test result shows that error between actual measured value of Fe content in lubricating oil and the predicted value by the model is smaller under normal abrasion conditions of the shear gearbox,but error between the two value is larger under fault conditions,so as to correctly judge the abrasion and fault state of the gearbox.

关键词

煤炭开采/采煤机/齿轮箱/润滑油/故障诊断/油液分析/偏最小二乘回归

Key words

coal mining/shearer/gearbox/lubricating oil/fault diagnosis/oil analysis/partial least squares regression

分类

矿业与冶金

引用本文复制引用

都玉辉,庞新宇,杨兆建..采煤机齿轮箱故障诊断方法[J].工矿自动化,2017,43(12):94-98,5.

基金项目

国家自然科学基金山西煤基低碳联合基金资助项目(U1510116) (U1510116)

山西省科技基础条件平台建设资助项目(201605D121032). (201605D121032)

工矿自动化

OA北大核心CSTPCD

1671-251X

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