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基于精简并发潜结构映射的竖炉焙烧过程综合故障诊断

刘强 秦泗钊

自动化学报2017,Vol.43Issue(12):2160-2169,10.
自动化学报2017,Vol.43Issue(12):2160-2169,10.DOI:10.16383/j.aas.2017.c160505

基于精简并发潜结构映射的竖炉焙烧过程综合故障诊断

Comprehensive Fault Diagnosis of Shaft Furnace Roasting Processes Using Simplified Concurrent Projection to Latent Structures

刘强 1秦泗钊2

作者信息

  • 1. 东北大学流程工业综合自动化国家重点实验室 沈阳110819中国
  • 2. 美国南加州大学化工系 洛杉矶90089美国
  • 折叠

摘要

Abstract

Operational faults of shaft furnace roasting processes can appear when operational conditions change ab-normally or operators do not react properly or timely. Typical operational faults, including fire-emitting, flame-out, under-reduction and over-reduction,are highly related to process safety and product quality,e.g.,magnetic tube recovery rate(MTRR).Fault diagnosis of shaft furnace roasting processes deserves more attentions. However,it is difficult to apply model-based or knowledge-based fault diagnosis methods. In particular,it is difficult to model the relations between fault and product quality. In this paper data-driven concurrent projection to latent structures(CPLS)based fault diagnosis is developed for shaft furnace roasting processes. First, a CPLS based comprehensive monitoring method for shaft furnace roasting processes is proposed by combining co-variation and residual of process spaces of concurrent projection to latent structures into a simplified MTRR-relevant process-variation space. Secondly, a corresponding simplified reconstruction-based contribution method is proposed and used to pinpoint the faulty variable. Finally,the proposed methods are verified using the data collected from a hardware-in-loop simulation platform. The results demonstrate that the quality-relevant faults as well as faulty variables are successfully diagnosed.

关键词

竖炉焙烧过程/综合故障诊断/并发潜结构映射/精简重构贡献

Key words

Shaft furnace roasting processes/comprehensive fault diagnosis/concurrent projection to latent structures (CPLS)/simplified reconstruction based contributions

引用本文复制引用

刘强,秦泗钊..基于精简并发潜结构映射的竖炉焙烧过程综合故障诊断[J].自动化学报,2017,43(12):2160-2169,10.

基金项目

国家自然科学基金(61673097,61304107,61490704,61573022),深圳市科技计划项目(基20160207),德克萨斯–威斯康辛–加利福尼亚控制联盟(TWCCC),博士后国际交流计划派出项目(20130020),中央高校基本科研业务费(N160804002,N160801001)资助Supported by National Natural Science Foundation of China(61673097,61304107,61490704,61573022),the Fundamental Disciplinary Research Program of the Shenzhen Committee on Science and Innovation(20160207),the Texas-Wisconsin-California Control Consortium,the International Postdoctoral Exchange Fellowship Program(20130020),the Fundamental Research Funds for the Central Universities(N160804002,N160801001) (61673097,61304107,61490704,61573022)

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