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碱性电解槽三维两相CFD模拟研究

高玲玉 杨琳 王晨辉 单桂轩 霍欣怡 张梦飞 李鞾 张金利

电化学(中英文)2023,Vol.29Issue(9):22-37,16.
电化学(中英文)2023,Vol.29Issue(9):22-37,16.DOI:10.13208/j.electrochem.2207081

碱性电解槽三维两相CFD模拟研究

Three-dimensional Two-phase CFD Simulation of Alkaline Electrolyzers

高玲玉 1杨琳 1王晨辉 1单桂轩 1霍欣怡 1张梦飞 1李鞾 2张金利2

作者信息

  • 1. 天津大学化工学院,天津 300072
  • 2. 天津大学化工学院,天津 300072||物质绿色创造与制造海河实验室,天津 300192
  • 折叠

摘要

Abstract

The structural and operation parameters of the electrolyzer play important roles in the efficiency of alkaline water electrolysis.In this article,a three-dimensional numerical model coupled with the electric field and the Euler-Eulerian k-ε turbulence flow field was first established to simulate accurately the performance of alkaline electrolyzers,based on a compact assembly structure of the industrial alkaline water electrolyzers,especially at current densities higher than 5000 A.m-2.The simulation results are compared with the experimental data to verify the accuracy of the model.Suitable operating conditions for concentration,flow rate and the optimal design method of the flow channel structure are obtained from the feedback of the electric and flow fields characteristics inside the electrolyzers.Properly increasing the electrolyte concentration and flow rate facilitates the reduction of cell voltage.The optimum concen-tration and flow rate of potassium hydroxide aqueous solution are evaluated to be 6.0-8.0 mol.L-1 and 30.0-45.0 mL·min-1,respectively.With the increase of the gap between electrode and membrane,the ohmic over-potential increases significantly.The triangular arrangement of conductive columns on the bipolar plate and the increase of the channel height are beneficial to improve the distribution uniformity of the fluid,while the channel height and the arrangement of the conductive columns have little effect on the voltage.Appropriately increasing the spacing between the conductive columns facilitates to reduce the voltage.Multiple outlets and inlets structure is conducive to produce a more uniform fluid distribution.The channel height has little effect on the multiple outlets and inlets electrolyzer.The multiple outlets and inlets electrolyzer G-2.5-T-0-5-3 with wide spacing of conductive columns combined with high flow rate not only can reduce the cell voltage,but also enhance the normal flow rate of the electrolyte on the electrode surface,allowing the best performance of the electrolyzer.This work provides useful guidance on the scale-up design and optimization of highly efficient electrolyzer for alkaline water electrolysis.

关键词

碱性电解槽/三维/两相流/流道/电流密度分布

Key words

Alkaline electrolyzer/Three-dimensional/Two-phase/Flow channel/Current density distribution

引用本文复制引用

高玲玉,杨琳,王晨辉,单桂轩,霍欣怡,张梦飞,李鞾,张金利..碱性电解槽三维两相CFD模拟研究[J].电化学(中英文),2023,29(9):22-37,16.

基金项目

The authors thank the National Key R&D Pro-gram(No.2021YFB4000303)for funding and the Haihe Laboratory of Sustainable Chemical Trans-formations for financial support. (No.2021YFB4000303)

电化学(中英文)

OA北大核心CSTPCD

1006-3471

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