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抽吸孔排列对喷气涡流纺喷嘴流场影响的数值模拟OACSTPCD

Numerical simulation of the effect of air suction hole arrangement on the flow field of vortex spinning nozzle

中文摘要英文摘要

为探究抽吸孔排列参数对负压抽吸式喷气涡流纺包芯纱成纱过程与质量的影响规律,建立喷嘴气流场的计算流体动力学模型,对抽吸孔周向列数与抽吸孔轴向间距对气流流动特性的影响进行数值模拟研究,并与纺纱试验结果进行对比分析.结果表明:成纱过程中落纤量的大小受锭子中引纱通道入口端面处气流轴向速度和径向速度的方向和大小影响显著,落纤量随该处气流轴向和径向速度值的增大而降低;成纱断裂强度受锭子入口附近抽吸孔中气流径向速度大小的影响较大,成纱断裂强度随径向速度的增大而提高.抽吸孔周向列数为3列和4列时落纤量均低于2列时,但抽吸孔周向列数为2列时成纱断裂强度最高;当抽吸孔轴向间距从1 mm增加至2 mm时,落纤量与成纱断裂强度均明显增加.抽吸孔排列参数对包芯纱成纱过程落纤量与成纱断裂强度影响的数值模拟结果与前期纺纱试验结果较为一致,为揭示参数对喷气涡流纺成纱过程与质量的影响机制提供了可行的方法.

In order to investigate the effects of air suction hole arrangement parameters on the process and quality of negative-pressured suction type vortex core-spun yarn formation,a computational fluid dynamics model was established to study the effects of number of columns and axial spacing of suction holes on the airflow characteristics based on numerical simulation.Results was compared and analyzed with those from the spinning experiment.The results showed that the amount of wasted fibers in the spinning process was significantly affected by the axial and radial velocities of the airflow at the inlet plane of the yarn passage of the spindle.The wasted fiber amount was decreased as the increase of the axial and radial velocities of the airflow.The yarn breaking strength was highly dependent on the radial velocity of the airflow through the suction holes in the inlet region of the spindle.Yarn breaking strength was improved as the increase of radial velocity.The wasted fibers were fewer when there were 3 and 4 columns of suction holes than the case with 2 columns,while the yarn breaking strength was the highest when the number of columns was 2.When the axial spacing of suction holes was increased from 1 mm to 2 mm,both the amount of wasted fibers and yarn breaking strength were significantly increased.The numerical simulation results of the influence of suction hole arrangement parameters on wasted fibers during core spun yarn spinning and yarn breaking strength were consistent with previous spinning experiment.A feasible method to reveal the mechanism for the effects of parameters on the vortex yarn formation process and quality was provided.

裴泽光;朱江阳;奚传智;王泳智

东华大学,上海,201620||上海市现代纺织前沿科学研究基地,上海,201620东华大学,上海,201620

轻工业

抽吸孔喷气涡流纺负压落纤断裂强度数值模拟

air suction holevortex spinningnegative pressurewasted fiberbreaking strengthnumerical simulation

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国家自然科学基金项目(11972116);上海市自然科学基金项目(23ZR1401600);中央高校基本科研业务费专项资金资助项目(2232023Y-01);上海市现代纺织前沿科学研究基地资助项目(X11012201-011)

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