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泡沫铝铣削力离散元仿真分析及实验研究

于英华 董立鹏 徐平 单翔宇 沈佳兴

辽宁工程技术大学学报(自然科学版)2023,Vol.42Issue(5):601-608,8.
辽宁工程技术大学学报(自然科学版)2023,Vol.42Issue(5):601-608,8.DOI:10.11956/j.issn.1008-0562.2023.05.012

泡沫铝铣削力离散元仿真分析及实验研究

Discrete element simulation and experimental study on milling force of foam aluminum

于英华 1董立鹏 1徐平 1单翔宇 1沈佳兴1

作者信息

  • 1. 辽宁工程技术大学 机械工程学院,辽宁 阜新 123000
  • 折叠

摘要

Abstract

In order to study the milling force characteristics of porous metal aluminum foam,the main macroscopic mechanical properties of aluminum foam were measured by experiments.The discrete element simulation analysis model of aluminum foam was established by EDEM software,and its microscopic performance parameters were adjusted.The main macroscopic mechanical properties of aluminum foam obtained by simulation analysis were matched with the experimental results,and the final simulation analysis model was determined.Based on the orthogonal experiment principle and the discrete element simulation analysis method,the change rule of aluminum foam milling force with cutting amount was studied,and the empirical formula of cutting force index was established.The variation of milling force of aluminum foam with feed rate and cutting weight was studied by experimental method.The milling force results predicted by experimental research,simulation analysis and empirical formula are compared and analyzed.The results show that the cutting force obtained by the three methods is consistent with the change of milling amount,and the relative error is less than 10%.It is proved that the feasibility of using the discrete element simulation analysis method to study the milling force of aluminum foam and the accuracy of the established empirical formula of milling force.

关键词

泡沫铝/铣削力/铣削用量/离散元/正交试验/指数公式

Key words

aluminum foam/cutting force/milling amount/discrete element/orthogonal test/index formula

分类

机械制造

引用本文复制引用

于英华,董立鹏,徐平,单翔宇,沈佳兴..泡沫铝铣削力离散元仿真分析及实验研究[J].辽宁工程技术大学学报(自然科学版),2023,42(5):601-608,8.

基金项目

辽宁省教育厅科学技术研究(重点攻关)项目(LJ2020ZD001) (重点攻关)

辽宁工程技术大学学报(自然科学版)

OA北大核心CSTPCD

1008-0562

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