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C70600白铜空心锭立式连铸工艺参数对凝固过程的影响OACSTPCD

Influence of Process Parameters on Solidification Process in Vertical Continuous Casting of C70600 White Copper Hollow Ingot

中文摘要英文摘要

为了获得∅260×∅80 C70600 白铜空心锭立式连铸合理的工艺参数,通过数值模拟定量分析了各种工艺参数对温度场和应力场的影响.结果表明:浇铸温度每提高 20℃,液穴深度增加10 mm;拉坯速度每提高10 mm/min,液穴深度增加 20 mm;液穴深度随着石墨芯管冷却强度的增大而减小.基于正交试验和方差分析发现,FA>F0.01(3,3),FB>FD>F0.1(3,3),FC<F0.1(3,3),因此,拉坯速度对液穴深度的影响最显著,一冷强度对其影响不显著.根据模拟结果提出了合理工艺参数为:一冷强度24 m3/h、拉坯速度80 mm/min、浇铸温度 1 280℃、芯管采用空冷.在此基础上成功试制出了合格的C70600 白铜空心锭成品.

In order to obtain the reasonable process parameters in the vertical continuous casting of large diameter∅260×∅80 C70600 cupronickel alloy hollow ingot,the effects of the processing parameters on the temperature field and stress field were quantitatively analyzed by using numerical simulation.The results show that the sump depth increases by 10 mm when the casting temperature increases by 20℃,and the sump depth increases by 20 mm when the drawing speed increases by 10 mm/min.The sump depth decreases with the increasing of cooling strength of the graphite core tube.Based on the orthogonal test and variance analysis:FA>F0.01(3,3),FB>FD>F0.1(3,3),FC<F0.1(3,3),therefore,the sump depth is extremely sensitive to the drawing speed,the sump depth is not sensitive to the drawing speed primary cold strength.According to the simulation results,the reasonable processing parameters are as follows:primary cooling strength of 24 m3/h,drawing speed of 80 mm/min,casting temperature of 1 280℃,and air cooling for core tube,on this basis,the C70600 cupronickel alloy hollow ingots were successfully produced.

蔡军;杨清相;乔柯;王文;王快社

西安建筑科技大学 冶金工程学院,西安 710055||国家联合地方功能材料加工中心,西安 710055

金属材料

立式连铸工艺参数空心锭液穴深度应力场数值模拟

vertical continuous castingprocess parametershollow ingotsump depthstress fieldnumerical simulation

《机械科学与技术》 2024 (001)

铝合金冷喷摩擦复合增材制造机理

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国家自然科学基金重点项目(U1760201,5203405)、国家自然科学基金项目(51974220)及陕西省重点研发项目(2020ZDLGY13-06)

10.13433/j.cnki.1003-8728.20220207

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