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基于运动模式划分的工业机器人健康监测方法

张中伟 王传刚 韩炎序 张超 李乃鹏 张帅

中北大学学报(自然科学版)2024,Vol.45Issue(1):12-21,10.
中北大学学报(自然科学版)2024,Vol.45Issue(1):12-21,10.DOI:10.3969/j.issn.1673-3193.2024.01.002

基于运动模式划分的工业机器人健康监测方法

Health Monitoring Method of Industrial Robots Based on Motion Pattern Division

张中伟 1王传刚 1韩炎序 1张超 1李乃鹏 2张帅3

作者信息

  • 1. 华电莱州发电有限公司,山东 莱州 261441
  • 2. 西安交通大学 现代设计及转子轴承系统教育部重点实验室,陕西 西安 710064
  • 3. 华电电力科学研究院有限公司,浙江 杭州 310030
  • 折叠

摘要

Abstract

Due to the problem of multi-motion mode coupling of industrial robots,the traditional health monitoring scheme needs to install sensors at each joint separately,which is difficult to meet the needs of actual industrial field.A 6-joints industrial robot is taken as the research object,and the health monitoring method of industrial robot in multi-motion mode switching scenario is studied based on vibration signals.Firstly,robot motion modes are divided by jump point algorithm,and signal intervals corresponding to dif-ferent motion modes are obtained.Secondly,the monitoring indexes are extracted from the signals of dif-ferent motion modes.Finally,the health monitoring of different joints of industrial robots is realized based on the control chart method.The proposed method is verified by the experimental data of industrial robot degradation.It shows that the proposed method can realize the health status monitoring of 6 joints of the robot with only two vibration sensors.The motion pattern partitioning algorithm proposed in this paper costs shorter running time,has higher single precision and better repeatability when analyzing a large num-ber of historical degraded data.The proposed method can effectively avoid the misjudgment of monitoring results which may be caused by the difference of motion mode coupling and sampling signal under the con-dition using only a few sensors,making the monitoring results more accurate and reliable,and more suit-able for the health status monitoring of industrial robots in actual industrial sites.

关键词

工业机器人/健康监测/运动模式划分/控制图法

Key words

industrial robot/health monitoring/motion mode division/control chart method

分类

机械制造

引用本文复制引用

张中伟,王传刚,韩炎序,张超,李乃鹏,张帅..基于运动模式划分的工业机器人健康监测方法[J].中北大学学报(自然科学版),2024,45(1):12-21,10.

基金项目

国家自然科学基金资助项目(52375121) (52375121)

中北大学学报(自然科学版)

1673-3193

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