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"华龙一号"核主泵泵组转子轴向窜动量有限元分析OACSTPCD

Finite element analysis of axial displacement of rotor of RCP set HPR1000

中文摘要英文摘要

为了研究在自重、外部载荷和受热膨胀等因素下核主泵泵组相关部件对转子轴向窜动量的影响,通过建立某型号轴封型核主泵泵组的有限元分析模型,采用数值计算和试验验证相结合的方法对核主泵泵组的转子轴向窜动量进行了分析.研究结果表明:泵侧电动机支座和密封室区域之间的受热膨胀有利于核主泵机械密封自由补偿间隙,而电动机相关部件受外部载荷变形和受热变形较大,叠加转子自重变形和轴承设计游隙后总的轴向窜动量超过设计预期,将对核主泵泵组的正常运行产生负面影响;电动机转子部件的液压顶升试验结果与数值计算结果相吻合,验证了有限元分析计算结果的准确性;为了降低核主泵泵组转子的轴向窜动量,通过增加垫片和增大部分转子零件设计高度的方法对电动机推力轴承游隙和转子轴向窜动量进行了调整优化,并对调整优化后的核主泵泵组进行全流量试验验证,试验结果显示调整优化后的核主泵泵组转子轴向窜动量约为 2.2 mm,试验过程中泵组各项性能指标运行稳定,符合设计预期.

In order to study the influence caused by factors such as self-weight,external load and ther-mal expansion of relevant components of RCP set on the axial displacement of rotor,a finite element model of certain type of shaft-sealed RCP set was established.A combination of numerical calculation and experimental verification was used to analyzed the axial displacement of the rotor of the RCP.The calculation and analysis results show that the thermal deformation between the motor stool and the shaft seal housing area is beneficial to the free compensation clearance of the mechanical seal of the RCP.However,the motor related components are subject to significant external load deformation and thermal deformation,and the total axial displacement after the combined deformation of rotor weight and bearing design clearance exceeds the design expectation,which will have a negative impact on the nor-mal operation of the RCP set.The hydraulic jacking test results of the motor rotor components are con-sistent with the numerical calculation results,which verifies the accuracy of the numerical calculation results.In order to reduce the axial displacement of the rotor of the RCP set,the clearance of the motor thrust bearing and the axial displacement of the rotor are adjusted and optimized by adding spacer gas-ket,and increasing the design height of some rotor parts.The adjusted and optimized RCP set is veri-fied through full flow experimental verification.The test results show that the axial displacement of the rotor of the RCP set after adjustment and optimization is about 2.2 mm,and the operating performance of the RCP set is stable which is in line with expectations.

董富弟;李天斌;苏舒

上海电气凯士比核电泵阀有限公司,上海 201306中国核动力研究设计院,四川成都 610041

农业工程

华龙一号核主泵转子轴向窜动量全流量试验

HPR1000RCProtoraxial displacementfull flow load test

《排灌机械工程学报》 2024 (002)

118-123 / 6

上海市第六批战略性新兴产业重大项目

10.3969/j.issn.1674-8530.22.0172

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