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毫米级大光斑熔融月壤粉末床的原位观测研究

沈天闰 全晓军 姚伟

中国空间科学技术2023,Vol.43Issue(6):58-65,8.
中国空间科学技术2023,Vol.43Issue(6):58-65,8.DOI:10.16708/j.cnki.1000-758X.2023.0084

毫米级大光斑熔融月壤粉末床的原位观测研究

In-situ observation of lunar regolith powder bed melting by a millimeter-scale laser spot

沈天闰 1全晓军 2姚伟3

作者信息

  • 1. 上海交通大学,上海 200240||中国空间技术研究院,北京 100094
  • 2. 上海交通大学,上海 200240
  • 3. 中国空间技术研究院,北京 100094
  • 折叠

摘要

Abstract

The formation of continuous melt tracks through a low-power beam for powder bed fusion is hindered by the inadequate thermal conductivity exhibited by a loose powder bed.To increase the depth of energy penetration during the solar convergent molten lunar soil printing process,an in-situ observation study of the melt pool formation process was conducted when a large-sized spot melted a simulated lunar soil powder bed.To simulate the concentrating spot of sunlight,the laser spot was expanded to millimeter scale and impacted directly on the surface of a thick powder bed lacking a substrate.Using a technique of high-speed imaging,the development of melting droplets was observed.The partially melted surface powder was discovered to exhibit a large-scale interparticle cooperation referred to as the"wrapping"process.In this process,the powder bed's surface layer was rolled up,separated from the powder bed,and joined to the molten droplet,resulting in a growth that is discontinuous.The growth law of melting droplet size was investigated and compared with experimental results based on the energy conservation relationship between the spot and the heating of the powder bed.The results indicate that melt droplets generated by a low-power,large-spot laser cannot extend beyond the range of the spot.The higher the power density,the less complete the powder melting while a wrapping process occurs,which increases the energy efficiency of this operation.The utilization of the wrapping mechanism effectively overcomes the constraint posed by the low thermal conductivity,particularly in the context of lunar soil powder bed fusion technology.This mechanism enables the direct printing of melting tracks on substantial powder beds.

关键词

月壤/增材制造/太阳光聚光熔融打印/原位观测/光斑尺寸/熔滴尺寸

Key words

lunar soil/additive manufacturing/solar powder bed fusion/in-situ observation/spot size/molten droplet radius

分类

金属材料

引用本文复制引用

沈天闰,全晓军,姚伟..毫米级大光斑熔融月壤粉末床的原位观测研究[J].中国空间科学技术,2023,43(6):58-65,8.

基金项目

国家自然科学基金(U22B2092) (U22B2092)

中国空间科学技术

OACSCDCSTPCD

1000-758X

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