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造核-包衣法制备Al2O3小球及其在丙烷直接脱氢反应中的应用研究OACSTPCD

Study on preparation of spherical Al2O3 by nucleation-coating method and its application in propane dehydrogenation

中文摘要英文摘要

氧化铝(Al2O3)载体是应用最广泛的催化剂的核心材料之一,而球形Al2O3载体取代条形Al2O3载体已成为大趋势,因此亟需发展绿色可行的制备球形Al2O3载体新方法.首先对滚球法进行了优化,以拟薄水铝石粉体为原料,硝酸为胶溶剂,羟丙基甲基纤维素为粘结剂,采用造核-包衣法制备了球形度好、强度高且比表面积大的Al2O3小球.结合X射线衍射(XRD)、扫描电子显微镜(SEM)等表征手段考察了水粉比(质量比)、酸粉比(质量比)、粘结剂含量(质量分数)和抛丸时间对Al2O3小球的强度和孔结构的影响.结果表明,控制酸粉比为0.050、水粉比为0.88、粘结剂含量为3%(质量分数)和每次抛丸时间为5 min,能够制备出粒径均匀、成品率高且强度高达43.0 N的Al2O3小球.在此基础上,制备了球形和粉末PtSn/Al2O3催化剂,并在温度为618℃、H2和C3H8流量分别为3.6 mL/min和6.0 mL/min的条件下应用于丙烷直接脱氢反应,发现球形PtSn/Al2O3催化剂表现出与粉末PtSn/Al2O3催化剂接近的反应活性和选择性.造核-包衣法是一种绿色高效的制备球形Al2O3载体的方法,可为球形Al2O3载体国产化提供新的思路.

Aluminum oxide(Al2O3)support is one of the most widely used catalytic materials,and replacing linear Al2O3 support with spherical Al2O3 support has become a major trend,so it is urgent to develop novel green and feasible methods for producing spherical Al2O3 support.Firstly,spherical Al2O3 with excellent sphericity,high strength and large specific surface area was prepared by nucleation-coating method:using pseudo boehmite as the raw material,nitric acid as the peptiser and hydroxypropyl methyl cellulose as the binder to optimize the rolling ball method.The effects of water-powder ratio(mass ratio),acid-powder ratio(mass ratio),binder content(mass fraction)and blasting time on the strength and pore structure of spherical Al2O3 were investigated by characterization methods such as X-ray diffraction(XRD)and scanning electron microscopy(SEM).The results show that spherical Al2O3 with uniform particle size,high yield and high average compressive strength of 43.0 N can be prepared by controlling the acid-powder ratio of 0.050,water-powder ratio of 0.88,binder content of 3%(mass fraction)and blasting time of 5 min.Furthermore,spherical and powder PtSn/Al2O3 catalysts were prepared and applied to propane dehydrogenation at 618℃,H2 and C3H8 flow rate of 3.6 mL/min and 6.0 mL/min,respectively.The spherical PtSn/Al2O3 catalyst shows similar activity and selectivity as the powder PtSn/Al2O3 catalyst.Nucleation-coating method is green and efficient to prepare spherical Al2O3 support,which provides inspirations for localization of spherical Al2O3 support.

陈执;吴凡;高新芊;贺雷;陆安慧

大连理工大学 化工学院 精细化工国家重点实验室,辽宁省低碳资源高值化利用国家重点实验室,辽宁 大连 116024

化学工程

Al2O3小球造核-包衣法Al2O3成型强度丙烷直接脱氢

spherical Al2O3nucleation-coating methodAl2O3 moldingstrengthpropane dehydrogenation

《低碳化学与化工》 2024 (002)

49-59 / 11

国家重点研发计划(2018YFA0209404,2021YFA1500300).

10.12434/j.issn.2097-2547.20230207

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