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垃圾焚烧炉高温受热面腐蚀失效与防护OA

Corrosion failure and protection of high temperature heating surface of waste incinerator

中文摘要英文摘要

垃圾焚烧是应对垃圾种类繁多、处理量大、水分高等日益突出的问题的优选处置方案,但垃圾焚烧炉工质参数不断提高,高温受热面腐蚀失效频发,成为影响垃圾焚烧炉安全运行的重要因素.为解决该问题,本文通过分析垃圾焚烧炉高温受热面的失效机理以指导材料选型和维护检修.首先阐述了垃圾焚烧炉受热面的腐蚀类型及其机理,重点关注高温受热面遭受严重的氯盐和硫酸盐腐蚀问题.其次,根据氯、硫元素的腐蚀特点建立了对应的腐蚀行为模型,其中氯元素会与铁铬合金中铁元素形成低熔点、挥发型氯化亚铁,硫元素则在高温受热面上形成硫酸盐型和硫化物型产物,从而导致金属管减薄、退化;再次,应用热力学稳定性理论分析了垃圾焚烧炉高温受热面腐蚀产物的形成及其稳定性,发现随着温度的升高,硫酸盐型腐蚀模型中氧化物将被铁和铬的硫化物取代,而随着气氛中氯元素分压的升高,铬的硫化物先发生转变,其次铁的硫化物发生转变;最后探讨了热喷涂、堆焊与激光熔覆等高温受热面表面工程技术特点与防护原理.

In the face of the increasingly prominent garbage disposal problems including a wide variety of garbage,large treatment capacity and high moisture,waste incineration has become the preferred solution.The working fluid parame-ters of garbage incinerators have been continuously improved,and the corrosion failure of high-temperature heating sur-face has become one of the important factors affecting the safe operation of garbage incinerators.By revealing the fail-ure mechanism of the high-temperature heating surface of the garbage incinerator to guide the material selection and maintenance.Firstly,the corrosion types and mechanisms dominated by the heating surface of the garbage incinerator are described,in which the high-temperature heating surface is severely corroded by chloride and sulfate.Secondly,ac-cording to the corrosion characteristics of chlorine and sulfur,the corresponding corrosion behavior model was estab-lished,during which chlorine and iron in iron-chromium alloy formed low-melting point and volatile ferrous chloride,and sulfur formed sulfate and sulfide-type products on the high-temperature heating surface,resulting in the thinning of metal pipes.Thirdly,the thermodynamic stability theory was used to analyze the formation and stability of the corrosion prod-ucts of the high-temperature heating surface of the garbage incinerator,and it was found that with the increase of tem-perature,the oxides in the sulfate corrosion model would be replaced by the sulfides of iron and chromium.With the in-crease of the partial pressure of chlorine in the atmosphere,the sulfides of chromium would be transformed first,and then the sulfides of iron would be transformed.Finally,the technical characteristics and protection principles of high-tem-perature heating surface engineering such as thermal spraying,surfacing welding and laser cladding were discussed.

梁慧超;吴浩民;梁志远

黑龙江省江河流域保护中心,黑龙江 哈尔滨 150040西安交通大学能源与动力学院,陕西 西安 710049

能源与动力

垃圾焚烧炉受热面高温腐蚀硫腐蚀氯腐蚀

waste incineratorheat exchangeshigh temperature corrosionsalt corrosion

《电力科技与环保》 2024 (001)

68-76 / 9

国家重点研发计划项目(2021YFC3001803);安徽省市场监督管理科技计划项目(2022MK053);西安市科学技术项目(2017xasjl006)

10.19944/j.eplep.1674-8069.2024.01.009

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