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基于逆向工程和3D打印的踝足矫形器产品设计

宁天亮 王坤 王领彪 韩鹏飞 闫超伟 李方祺

塑料科技2024,Vol.52Issue(2):106-111,6.
塑料科技2024,Vol.52Issue(2):106-111,6.DOI:10.15925/j.cnki.issn1005-3360.2024.02.022

基于逆向工程和3D打印的踝足矫形器产品设计

Design of Ankle and Foot Orthosis Products Based on Reverse Engineering and 3D Printing

宁天亮 1王坤 1王领彪 2韩鹏飞 1闫超伟 1李方祺1

作者信息

  • 1. 内蒙古工业大学机械工程学院,内蒙古 呼和浩特 010000
  • 2. 内蒙古自治区康复辅助器具中心,内蒙古 呼和浩特 010000
  • 折叠

摘要

Abstract

The traditional process of foot and ankle orthoses made of gypsum has the disadvantages of low air tightness,low production efficiency and poor comfort.In order to solve this problem,this paper uses reverse engineering combined with 3D printing technology to customize the design of the ankle foot orthosis,obtains the foot STL data,combines the reverse modeling software Geomagic studio and Rodin 4D to modify the key parts of the orthosis,uses Grasshopper to carry out lightweight design,reduces the printing cost and quality,verifies its mechanical properties through finite element analysis,uses polylactic acid to print the physical object by FDM 3D printing technology,and conducts wear tests.The results show that the maximum deviation of the model accuracy after reconstruction is 0.868 mm,and the standard deviation is 0.047 1 mm,and the model structure is accurate.Under the concentrated load of 30 N collision,the peak stress in the middle of the 2 mm thickness orthosis is 16.32 MPa,the maximum deformation is 1.49 mm,the peak stress on the right side of the lattice is 15.64 MPa,the maximum deformation is 0.78 mm,the peak stress is less than the tensile strength of PLA material,the maximum deformation is less than the thickness of the product itself by 2 mm,the mechanical strength performance meets the requirements of subsequent production design,and the physical wear test shows that the product comfort is good.

关键词

3D打印/踝足矫形器/逆向工程/轻量化设计/有限元分析

Key words

3D printing/Ankle foot orthosis/Reverse engineering/Lightweight design/Finite element analysis

分类

化学化工

引用本文复制引用

宁天亮,王坤,王领彪,韩鹏飞,闫超伟,李方祺..基于逆向工程和3D打印的踝足矫形器产品设计[J].塑料科技,2024,52(2):106-111,6.

基金项目

2021年内蒙古工业大学科研启动金项目 ()

2022年内蒙古自治区直属高校基本科研业务费项目(JY20220026) (JY20220026)

2023年内蒙古自治区直属高校基本科研业务费项目(JY20230003) (JY20230003)

塑料科技

OA北大核心CSTPCD

1005-3360

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