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首页|期刊导航|中南大学学报(自然科学版)|锌铝合金熔融三维直写成形尺寸建模与组织分析

锌铝合金熔融三维直写成形尺寸建模与组织分析OA北大核心CSTPCD

Modeling and microstructure analysis of three-dimension direct writing for zinc-aluminum alloy

中文摘要英文摘要

为了实现金属熔融三维直写工艺过程的控形控性,开展锌铝合金熔融三维直写成形尺寸建模与组织分析研究.首先,以锌铝合金熔融直写的最小控制单元单道成形为研究对象,采用多元非线性回归方法拟合成形道宽,将成形特征参数w作为响应变量,D和H作为预测变量,进行回归分析;其次,建立不同工艺参数下单道成形尺寸参数模型,并对模型进行拟合度校验;最后,对单道成形流固耦合过程进行数值模拟,分析典型凝固组织,通过引入熔融直写成形重熔预备时间tr,预测计算成形中层间结合效果好的工艺参数.研究结果表明:在单道成形道宽预测模型中,喷嘴直径D是影响成形道宽的第一要素,其次是喷嘴距成形底板高度H;当成形轨迹宽度近似等于凝固层宽度时,这是成形下一层的最佳时间.

In order to realize the control of shape and performance of metal melting 3D direct writing process,modeling and microstructure analysis of three-dimension direct writing for zinc-aluminum alloy were carried out.Firstly,based on the minimum control unit test of zinc-aluminum alloy melt direct writing,the trace width was fitted by multiple nonlinear regression method.Forming characteristic parameter w was used as response variable in the regression analysis,and the forming parameters D and H were used as the predictive variables.Secondly,the single-track forming dimension parameter model under different process parameters was established,and the fitting degree of the model was verified.Finally,multi-phases flow model was adapted to build the coupled calculative models for direct writing deposition and solidification.Typical solidification microstructures in the forming process were analyzed.By introducing remelting preparation time tr,the process parameters with good bonding effect between layers in forming were predicted and calculated.The results show that in the single-track forming dimension parameter model,the nozzle diameter D is the first factor affecting the width of the forming channel,followed by the height of the nozzle from the forming bottom plate H.When the trace width is approximately equal to the width of the solidification layer,it is the best time to form the next layer.

戎文娟;单忠德;王宝雨;王佳琳;王永威

北京科技大学机械工程学院,北京,100083||中国机械科学研究总院先进成形技术与装备全国重点实验室,北京,100083中国机械科学研究总院先进成形技术与装备全国重点实验室,北京,100083||南京航空航天大学机电学院,江苏南京,210016北京科技大学机械工程学院,北京,100083中国机械科学研究总院先进成形技术与装备全国重点实验室,北京,100083

金属材料

金属熔融直写金属增材制造3D打印尺寸建模微观组织

metal melting direct writingmetal additive manufacturing3D printingdimension modelingmicrostructure analysis

《中南大学学报(自然科学版)》 2024 (003)

918-927 / 10

国家重点研发计划项目(2020YFF0217703)(Project(2020YFF0217703)supported by National Key Research and Development Program of China)

10.11817/j.issn.1672-7207.2024.03.007

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