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功率超声铆焊变幅杆的设计与分析

李永亮 梁强 冯俊

机械科学与技术2024,Vol.43Issue(4):591-599,9.
机械科学与技术2024,Vol.43Issue(4):591-599,9.DOI:10.13433/j.cnki.1003-8728.20220251

功率超声铆焊变幅杆的设计与分析

Design and Analysis of Power Ultrasonic Stepped Riveted Horn

李永亮 1梁强 1冯俊1

作者信息

  • 1. 重庆工商大学 制造装备机构设计与控制重庆市重点实验室,重庆 400069
  • 折叠

摘要

Abstract

In the design of power ultrasonic plastic riveted horn,the resonant frequency and amplitude of longitudinal wave are the key parameters to the design.In an engineering practice,the stepped riveted horn is taken as the design object.In the finite element modal analysis,the natural frequency of longitudinal wave is 19 982 Hz.The resonance frequency of its harmonic sweep response is 20 082 Hz.In impedance analysis,the resonance frequency of the stepped riveted horn vibration is 19 813 Hz.In general,the error change rate between three frequencies is small.Under the condition that the material damping rate is 0.004,the maximum amplitude displacement at the end of horn with harmonic response is 59.16 μm.Using laser vibrometer,the amplitude of the end of horn is about 49.8 μm.The error between them is also very small.Practical processing verification,the riveting effect is better.The results show that the natural mode,harmonic response,impedance analysis and amplitude test analysis can provide efficient analysis and test methods for the engineering design of ultrasonic horn.

关键词

铆焊变幅杆/模态分析/谐波响应/阻抗分析/振幅测试

Key words

stepped riveted horn/natural modal analysis/harmonic response analysis/impedance analysis/amplitude test

分类

通用工业技术

引用本文复制引用

李永亮,梁强,冯俊..功率超声铆焊变幅杆的设计与分析[J].机械科学与技术,2024,43(4):591-599,9.

基金项目

重庆市自然科学基金面上项目(cstc2020jcyj-msxmX0276)与重庆市教委科学技术研究计划项目(KJQN201900827) (cstc2020jcyj-msxmX0276)

机械科学与技术

OA北大核心CSTPCD

1003-8728

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