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功率超声铆焊变幅杆的设计与分析OA北大核心CSTPCD

Design and Analysis of Power Ultrasonic Stepped Riveted Horn

中文摘要英文摘要

功率超声塑料铆焊变幅杆的设计中,纵波谐振频率和振幅是设计的关键.某工程实践中以阶梯形铆焊变幅杆为设计对象,有限元模态分析中,其纵波固有频率为19 982 Hz,谐波扫频响应共振频率为20 082 Hz,阻抗测试频率为19 813 Hz,三者误差率较小,且在材料阻尼率为 0.004 时,变幅杆端头有仿真最大振幅59.16 μm,与激光测振仪测量的振幅 49.8 μm同样误差较小,实践加工验证,铆焊效果较好.结果表明有限元固有模态、谐波响应、阻抗分析、振幅测试分析可为超声变幅杆的工程设计提供高效的设计、分析、测试方法.

In the design of power ultrasonic plastic riveted horn,the resonant frequency and amplitude of longitudinal wave are the key parameters to the design.In an engineering practice,the stepped riveted horn is taken as the design object.In the finite element modal analysis,the natural frequency of longitudinal wave is 19 982 Hz.The resonance frequency of its harmonic sweep response is 20 082 Hz.In impedance analysis,the resonance frequency of the stepped riveted horn vibration is 19 813 Hz.In general,the error change rate between three frequencies is small.Under the condition that the material damping rate is 0.004,the maximum amplitude displacement at the end of horn with harmonic response is 59.16 μm.Using laser vibrometer,the amplitude of the end of horn is about 49.8 μm.The error between them is also very small.Practical processing verification,the riveting effect is better.The results show that the natural mode,harmonic response,impedance analysis and amplitude test analysis can provide efficient analysis and test methods for the engineering design of ultrasonic horn.

李永亮;梁强;冯俊

重庆工商大学 制造装备机构设计与控制重庆市重点实验室,重庆 400069

铆焊变幅杆模态分析谐波响应阻抗分析振幅测试

stepped riveted hornnatural modal analysisharmonic response analysisimpedance analysisamplitude test

《机械科学与技术》 2024 (004)

591-599 / 9

重庆市自然科学基金面上项目(cstc2020jcyj-msxmX0276)与重庆市教委科学技术研究计划项目(KJQN201900827)

10.13433/j.cnki.1003-8728.20220251

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