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金属板材大深宽比微沟槽特征辊压成形工艺分析

李廷 郑洁霁 沈建明 张春苗 张金美

机械科学与技术2024,Vol.43Issue(4):674-680,7.
机械科学与技术2024,Vol.43Issue(4):674-680,7.DOI:10.13433/j.cnki.1003-8728.20220257

金属板材大深宽比微沟槽特征辊压成形工艺分析

Analysis of Roll Forming Process of Sheet Metal with Large Aspect Ratio Microgrooves Feature

李廷 1郑洁霁 1沈建明 1张春苗 1张金美1

作者信息

  • 1. 嘉兴职业技术学院 嘉兴市航空发动机关键零部件制造技术重点实验室,浙江嘉兴 314036
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摘要

Abstract

A new type of roll forming process is proposed,and a new design idea is proposed for the contour design of the main and auxiliary forming rollers,and the micro groove of TA1 titanium plate with a thickness of 0.1 mm(a depth of 2.5 mm,an aspect ratio of 86.2%).The roll forming test was carried out,and the maximum thinning rate and the maximum depth deviation were used as the evaluation indicators to verify the rationality and scientificity of the process.The results show that under the satisfying the deflection(<0.02 mm)of the auxiliary forming roller,the number of features of the auxiliary forming roller should be reduced as much as possible,so that the sheet is bent instead of drawing during the rolling of sheet metal,and its maximum thinning rate is less than 0.4%,and the depth deviation is less than 0.5%.With the stamping die,the micro grooves with large aspect ratio can be formed without the influence of the draft angle.This new forming process can promote the production of sheet metal micro-grooves.

关键词

辊压/成形辊轮/减薄率/深度偏差/微沟槽

Key words

rolling/forming rollers/thinning rate/depth deviation/microgrooves

分类

矿业与冶金

引用本文复制引用

李廷,郑洁霁,沈建明,张春苗,张金美..金属板材大深宽比微沟槽特征辊压成形工艺分析[J].机械科学与技术,2024,43(4):674-680,7.

基金项目

嘉兴职业技术学院重点科研项目(jzyz202404)、浙江省高职教育"十四五"第一批教学改革项目(jg20230341)及浙江省省级课程思政示范课(浙教函[2022]51号) (jzyz202404)

机械科学与技术

OA北大核心CSTPCD

1003-8728

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