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基于相位测量偏折术的透明物体表面缺陷检测OA

Surface Defect Detection of Transparent Objects Based on Phase Measuring Deflectometry

中文摘要英文摘要

目前国内对玻璃、透镜等透明物体的质量控制仍使用传统方法,传统的肉眼评估方法效率低下.为实现透明物体表面缺陷的自动化检测,提出一种基于相位测量偏折术(Phase Measuring Deflectometry,PMD)的透射式检测方法.利用结合了新相移图案生成计算式的PMD算法生成结构光条纹图案,使用透射式系统将该条纹图案投射到被测物体表面.相机采集经被测物体折射后的变形条纹图片,生成绝对相位图,通过识别绝对相位图中的局部畸变提取缺陷.通过分析周期错位导致误检的原因,提出一种绝对相位周期错位修正的方法.新相移图案生成计算式能提前修正周期错位现象,二者结合使用能提高相位展开的精度.以焦距为300 mm的凹、凸透镜为例进行实验,结果表明该方法能准确地提取出因表面缺陷导致的绝对相位图中的局部畸变,精度为0.1 mm.

At present,the traditional method is still used to control the quality of glass,lens and other transpar-ent objects in China,and the traditional visual evaluation method is inefficient.In order to realize automatic detection of surface defects of transparent objects,a transmission detection method based on PMD(Phase Measuring Deflectome-try)is proposed.The structure light fringe pattern is generated by PMD algorithm combined with the new phase shift pattern generation formula,and the fringe pattern is projected to the surface of the measured object using the transmis-sion system.The distorted fringe image after refraction of the measured object is collected by the camera,then the ab-solute phase diagrams are generated,and the defects are extracted by identifying the local distortion in the absolute phase diagram.Through analyzing the reason of false detection caused by periodic misalignment,a method of correc-ting absolute phase periodic misalignment is proposed.The new formula of phase shift pattern generation can also cor-rect periodic misalignment in advance,the combination of the two methods can improve the precision of phase unwrap-ping.A concave and convex lens with a focal length of 300 mm is taken as an example,the experimental results show that the proposed method can accurately extract the local distortion in the absolute phase diagram caused by surface defects with an accuracy of 0.1 mm.

丁玉洁;周志峰;王勇;王立瑞

上海工程技术大学 机械与汽车工程学院,上海 201620国网思极位置服务有限公司,北京 102200上海司南卫星导航技术股份有限公司,上海 201620

计算机与自动化

透明物体表面缺陷自动化检测相位测量偏折术结构光条纹图案透射式系统相位展开局部畸变周期错位

transparent objectautomatic detection of surface defectsphase measuring deflectometrystructured light stripe patterntransmission systemphase unfoldinglocal distortionmisalignment of periods

《电子科技》 2024 (005)

62-70 / 9

上海市优秀学术/技术带头人计划资助(22XD1433500) Sponsored by Program of ShanghaiAcademic/Technology Research Leader(22XD1433500)

10.16180/j.cnki.issn1007-7820.2024.05.009

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