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浸没燃烧式气化器SCV的RAM分析及可用度优化

周文安 王海清 陈桂海 韩思杰

高校化学工程学报2024,Vol.38Issue(2):302-309,8.
高校化学工程学报2024,Vol.38Issue(2):302-309,8.DOI:10.3969/j.issn.1003-9015.2024.02.015

浸没燃烧式气化器SCV的RAM分析及可用度优化

RAM analysis and availability optimization of submerged combustion vaporizer SCV

周文安 1王海清 1陈桂海 2韩思杰1

作者信息

  • 1. 中国石油大学(华东) 安全科学与工程系,山东 青岛 266580
  • 2. 安全与运营管理部 深圳市燃气集团股份有限公司,广东 深圳 518040
  • 折叠

摘要

Abstract

Submerged combustion vaporizer(SCV)is the key core system of LNG emergency peak loading station.Equipment failure in the system will lead to gas supply interruption,which will cause significant social impact and production loss.An analysis model of SCV-RAM was proposed and established to evaluate the production performance and improve the operation stability of SCV system.The bottleneck equipment of SCV was identified quantitatively by Monte Carlo simulation and the improvement scheme was designed.The results showed that the units prone to failure in the SCV system were combustion air unit and circulating cooling water unit in order of their contribution,and the key equipment leading to an increase in system unavailability were water pump,motor and blower.Based on this,the preventive maintenance interval of key equipment was optimized and improved.The statistical availability of the whole life cycle of SCV system was increased from 90.17%to 94.93%,and the total downtime was reduced by 3478 h.The analysis results are helpful to optimize the allocation of maintenance resources of SCV system and provide technical support for realizing the long-term stable operation of SCV system.

关键词

浸没燃烧式气化器(SCV)/可靠性、可用性和维护性分析(RAM分析)/关键设备/可用度优化

Key words

submerged combustion vaporizer(SCV)/reliability,availability and maintainablility analysis(RAM analysis)/key equipment/availability optimization

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资源环境

引用本文复制引用

周文安,王海清,陈桂海,韩思杰..浸没燃烧式气化器SCV的RAM分析及可用度优化[J].高校化学工程学报,2024,38(2):302-309,8.

基金项目

国家重点研发计划(2019YFB2006305). (2019YFB2006305)

高校化学工程学报

OA北大核心CSTPCD

1003-9015

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