添加Al(NO3)3对镁合金表面水滑石蒸汽涂层耐蚀性能的影响OA北大核心CSTPCD
Effect of Al(NO3)3 on the Corrosion Resistance of LDH Steam Coatings on Magnesium Alloy Surface
目的 研究原位蒸汽法制备层状双金属氢氧化物(LDH)的反应机理,以及添加 Al(NO3)3 对 AZ91D镁合金表面水滑石蒸汽涂层耐蚀性的影响和耐蚀机理.方法 在蒸汽源中添加不同浓度的Al(NO3)3,以提供Al3+,采用原位蒸汽法在150℃下进行5 h水热反应,在AZ91D镁合金表面制备水滑石蒸汽涂层.使用XRD、FT-IR、SEM、EDS 等测试手段对水滑石蒸汽涂层进行表征,通过动电位极化、电化学阻抗和盐雾试验,研究水滑石蒸汽涂层的生长机理及腐蚀机理.结果 基于不同浓度梯度的 Al(NO3)3,在 AZ91D 镁合金表面成功制备了水滑石蒸汽涂层,涂层的主要组成物相为 Mg(OH)2、Mg-Al-NO3-LDH、Mg-Al-CO32-LDH.Al(NO3)3/LDH相较于未添加Al(NO3)3得到的LDH,其生长均匀、结构致密,耐腐蚀性能由大到小的顺序为LDH-100、LDH-200、LDH-50、LDH-20、LDH、AZ91D镁合金.水滑石蒸汽涂层的腐蚀产物主要为Mg(OH)2、MgCO3.结论 在添加 100 mmol/L的Al(NO3)3作为蒸汽源时,充足的Al3+保证了合成结构致密水滑石的需要,副产物最少,且耐蚀性最好.最后,讨论了水滑石蒸汽涂层的生长机理和腐蚀机理.
Magnesium and its alloys,due to their remarkable biodegradability and mechanical properties,particularly their specific strength,have gained widespread attention and are being increasingly utilized as a green engineering material.However,their reactive chemical nature makes them susceptible to corrosion,limiting their widespread application.Surface modification techniques now serve as an effective means of enhancing the corrosion resistance of magnesium alloys.Layered double hydroxide(LDH),a layered structural material,has the ability to adsorb corrosive ions,thus protecting the magnesium alloy substrate.Reports indicate that the Al content in magnesium alloys can affect the LDH content in steam coatings,which in turn affects the corrosion resistance of these coatings.However,the impact of introducing Al outside the magnesium alloy substrate on corrosion resistance remains unclear. The work aims to investigate the in-situ steam synthesis mechanism of LDH and assess how the Al(NO3)3 affects the corrosion resistance and mechanism of LDH steam coatings on AZ91D magnesium alloy surfaces.An in-situ steam method was used to deposit LDH steam coatings on AZ91D magnesium alloy surfaces. This process involved a steam reaction at 150℃for 5 hours,during which different concentrations of Al(NO3)3 were added to the steam source solution to generate Al3+.The LDH steam coatings were characterized by XRD,FT-IR,SEM and EDS.Potentiodynamic polarization,electrochemical impedance spectroscopy,and salt spray tests were utilized to evaluate their growth mechanism,corrosion resistance,and corrosion mechanism.The results indicated that LDH steam coatings were successfully deposited on the surface of AZ91D magnesium alloy with different concentration gradients of Al(NO3)3.The main constituent phases of the coatings were Mg(OH)2,Mg-Al-NO3-LDH,and Mg-Al-CO32-LDH.When compared to LDH obtained without Al(NO3)3,the growth of Al(NO3)3/LDH was uniform and the structure was dense. The order of corrosion resistance of LDH-100,LDH-200,LDH-50,LDH-20,LDH,AZ91D magnesium alloy was determined through potentiodynamic polarization,electrochemical impedance,and salt spray tests.The corrosion products of the LDH steam coatings primarily consisted of Mg(OH)2 and MgCO3.When a 100 mmol/L concentration of Al(NO3)3 was used as the steam source,sufficient Al3+ participated in the nucleation and growth of LDH,leading to the synthesis of LDH with the best corrosion resistance.This improvement was attributed to the appropriate concentration of Al3+ promoting the formation of LDH steam coatings with fewer by-products and a dense structure. A discussion on the growth mechanism and corrosion mechanism of LDH steam coatings was also provided.The LDH steam coatings prepared with Al(NO3)3 as a steam source demonstrates great potential for application on the surface of magnesium alloys as green engineering materials.
马言耀;潘仕琪;张芬;崔蓝月;李硕琦;刘成宝;曾荣昌
山东科技大学 材料科学与工程学院,山东 青岛 266590
金属材料
镁合金水滑石原位蒸汽法耐蚀性能成膜机理
magnesium alloylayered double hydroxidein-situ steam methodcorrosion resistancefilm-forming mechanism
《表面技术》 2024 (009)
43-55,74 / 14
国家自然科学基金(51601108,52071191) National Natural Science Foundation of China(51601108,52071191)
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