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激光选区熔化波形进风道结构设计仿真及实验研究

刘森林 邢飞 卞宏友 王海

现代制造工程Issue(5):138-144,7.
现代制造工程Issue(5):138-144,7.DOI:10.16731/j.cnki.1671-3133.2024.05.018

激光选区熔化波形进风道结构设计仿真及实验研究

Design simulation and experimental research on the structure of the waveform air inlet duct in selective laser melting

刘森林 1邢飞 1卞宏友 2王海1

作者信息

  • 1. 沈阳工业大学机械工程学院,沈阳 110870||南京中科煜宸激光技术有限公司,南京 210038
  • 2. 沈阳工业大学机械工程学院,沈阳 110870
  • 折叠

摘要

Abstract

In laser powder bed fusion additive manufacturing systems,the airflow circulation system serves not only as an oxygen barrier but also plays a crucial role in creating an airflow field within the build area.This airflow field primarily removes process by-products such as smoke and spatter,which are generated during the forming process and significantly impact the quality of the fabricated parts.Based on the issues of excessive spatter and residual smoke in the RS450 laser selective melting and forming equipment manufactured by Nanjing Zhongke Yuchen,simulation and modeling of the flow channels in the air duct and the over-all build chamber were conducted using software tools such as Solid Works and AnsysFluent.Subsequently,a novel waveform air inlet duct structure was proposed and optimized,taking into account practical requirements and simulation results.The simulation data indicated that the uneven distribution of the airflow field in the forming area was responsible for the excessive accumulation of smoke and spatter during the forming process.Through simulation-based optimization,significant improvements were achieved in the distribution of the airflow field,which were further validated through experimental verification.The use of the optimized structure in density experiments on test specimens also resulted in substantial enhancements.

关键词

激光选区熔化/风场/波形进风道/优化仿真

Key words

Selective Laser Melting(SLM)/airflow field/waveform air inlet duct/optimization simulation

分类

机械制造

引用本文复制引用

刘森林,邢飞,卞宏友,王海..激光选区熔化波形进风道结构设计仿真及实验研究[J].现代制造工程,2024,(5):138-144,7.

基金项目

国家重点研发计划项目(2022YFB4602402) (2022YFB4602402)

国家科技重大专项项目(2019-Ⅶ-0004-0144) (2019-Ⅶ-0004-0144)

现代制造工程

OA北大核心CSTPCD

1671-3133

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