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丙烯酰胺改性粉煤灰聚合增韧注浆材料研究OA北大核心CSTPCD

Exploring a fly ash-based grouting material for toughening through in situ polymerization of acrylamide

中文摘要英文摘要

煤矿采煤工作面顶板烧变岩涌(失)水高效治理需要具有压缩韧性优良的注浆加固材料.硅酸盐水泥基注浆材料成本低,已在煤矿注浆加固中广泛应用,但存在硬化浆体变形韧性较差的问题.采用丙烯酰胺(AM)原位聚合增韧的方法,研究丙烯酰胺、交联剂、引发剂的掺量和水灰比对粉煤灰基注浆材料的凝结时间、溶胀性、抗压强度、韧性指数的影响,并采用SEM观测硬化浆体的微观结构.结果表明,丙烯酰胺可以在粉煤灰浆液中原位聚合生成聚丙烯酰胺(PAM)凝胶;当AM掺量为25.0%,交联剂掺量为 0.75%,引发剂掺量为 2.25%,水灰比为 0.575时,材料抗压变形率大于 60%,溶胀比达到 113.43,韧性指数达到 257.92%;通过SEM观测发现,注浆材料硬化浆体形成以粉煤灰颗粒为刚性骨架、聚丙烯酰胺凝胶为柔性网络的无机有机镶嵌网络结构,硬化浆体的压缩应力-应变曲线的变形率普遍大于40%,具有显著的塑性变形特征;工程实验结果显示最大抗折韧性变形率可达到25.86%.该注浆材料具有优异的韧性、流动性及较好的遇水膨胀性,可用于煤矿顶板渗漏水治理.

Efficiently controlling the water inflow(loss)of burnt rocks in the roof of coal mining faces requires grouting reinforcement materials with excellent compressive toughness.Silicate cement-based grouting materials,characterized by low costs,have been extensively applied to grouting reinforcement in coal mines.However,their hardened grout is susceptible to deformation,exhibiting poor toughness.By employing the in-situ polymerization of acrylamide(AM)for toughening,this study investigated the effects of AM,cross-linking agent,initiator,and water-cement ratio on the set-ting time,swelling capacity,compressive strength,and toughness index of the fly ash-based grouting materials.Further-more,the microstructures of the hardened grout were observed using a scanning electron microscope(SEM).Key find-ings are as follows:(1)AM can polymerize in-situ in the fly ash grout to form polyacrylamide(PAM)gel.(2)With AM content of 25%,cross-linking agent content of 0.75%,initiator content of 2.25%,and the water-cement ratio of 0.575,the fly ash-based grouting material exhibits a compressive deformation rate of above 60%,a swelling ratio of 113.43,and a toughness index of 257.92%.(3)Observations of SEM images reveal that the hardened grout of the grouting ma-terial forms an inorganic-organic mosaic network structure,with fly ash particles and PAM gel constituting its rigid framework and flexible network,respectively.The deformation rates derived from the compressive stress-strain curves of the hardened grout generally exceed 40%,suggesting significant plastic deformation characteristics.(4)Engineering experimental results show a maximum flexural toughness deformation rate of up to 25.86%.Overall,the grouting mater-ial developed in this study,with excellent toughness and fluidity,as well as favorable swelling properties in water,can be applied to water seepage and leakage control for coal mine roofs.

张跃宏;王晓东;王海;武博强;姬中奎;朱世彬;韩乐;冯龙飞

中煤科工西安研究院(集团)有限公司,陕西 西安 710077

化学工程

注浆材料烧变岩顶板治理粉煤灰丙烯酰胺韧性优化

grouting materialburnt rockroof controlfly ashacrylamide(AM)toughnessoptimization

《煤田地质与勘探》 2024 (005)

98-106 / 9

陕西省自然科学基础研究计划项目(2022JQ-308);天地科技股份有限公司科技创新创业资金专项项目(2023-TD-ZD004-003);中煤科工西安研究院(集团)有限公司科技创新基金项目(2023XAYJS11,2023XAYJS02)

10.12363/issn.1001-1986.23.09.0526

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