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履带行驶结构的内置式无线应变采集卡设计研究

殷国珠 张宏 宋扬 王景宇 宋佳琪

工程设计学报2024,Vol.31Issue(3):393-401,9.
工程设计学报2024,Vol.31Issue(3):393-401,9.DOI:10.3785/j.issn.1006-754X.2024.03.151

履带行驶结构的内置式无线应变采集卡设计研究

Design and research of built-in wireless strain acquisition card for tracked traveling structure

殷国珠 1张宏 1宋扬 2王景宇 1宋佳琪1

作者信息

  • 1. 太原科技大学 机械工程学院,山西 太原 030024
  • 2. 中国煤炭科工集团太原研究院有限公司,山西太原 030006
  • 折叠

摘要

Abstract

Aiming at the problem that it is difficult to obtain the track load of coal mine tracked tunneling robots during driving,a set of four-channel wireless strain acquisition card suitable for collecting dynamic characteristics of tracked traveling structure was designed based on the strain effect of resistive strain gauges and the measurement circuit.Firstly,the circuit and working principle of the strain acquisition card were analyzed.Then,two pairs of strain gauges were symmetrically arranged on the test template,and the strain data collected by DH5902N rugged data acquisition and analysis system was used as the standard to calibrate the sensitivity of four channels in the strain acquisition card through the combination of simulation and test.Finally,the strain acquisition card was integrated and packaged in the tracked traveling structure,and the temperature variation rule of the strain acquisition card under continuous operation in the package environment was discussed.The results showed that the designed strain acquisition card could collect the strain signal of four channels at the same time.Its maximum sampling frequency was 1 000 Hz,transmitting power was 4.5 dBm,and strain acquisition error was less than 5×10-6.The temperature of the strain acquisition card was stable at 34.58℃after 34.7 h continuous operation in the package environment,which could realize the multi-degree-of-freedom strain signal detection for the tracked traveling structure.The research results provide technical support for real-time acquisition of the dynamic load of tracked traveling structures and the reliability analysis and fault prediction of tunneling robots.

关键词

履带行驶结构/应变采集卡/标定/封装

Key words

tracked traveling structure/strain acquisition card/calibration/package

分类

机械制造

引用本文复制引用

殷国珠,张宏,宋扬,王景宇,宋佳琪..履带行驶结构的内置式无线应变采集卡设计研究[J].工程设计学报,2024,31(3):393-401,9.

基金项目

国家自然科学基金资助项目(52075355) (52075355)

中央引导地方科技发展资金项目(YDZJSX20231A050) (YDZJSX20231A050)

山西省重点研发计划项目(202202100401012) (202202100401012)

山西省研究生教育创新项目(2022Y681) (2022Y681)

工程设计学报

OA北大核心CSTPCD

1006-754X

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