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基于红外热成像的精馏塔冷凝器液位识别装置及算法研发

潘隆 孙新文 刘国帅 刘景明 陈文武 申志远

安全、健康和环境2024,Vol.24Issue(6):6-13,8.
安全、健康和环境2024,Vol.24Issue(6):6-13,8.DOI:10.3969/j.issn.1672-7932.2024.06.002

基于红外热成像的精馏塔冷凝器液位识别装置及算法研发

Research and Development of Liquid Level Identification Device and Algorithm of Condenser in Distillation Column Based on Infrared

潘隆 1孙新文 2刘国帅 2刘景明 3陈文武 1申志远1

作者信息

  • 1. 中石化安全工程研究院有限公司,山东青岛 266104
  • 2. 中国石油化工股份公司化工事业部,北京 100728
  • 3. 中国石油化工股份有限公司天津分公司,天津 300450
  • 折叠

摘要

Abstract

In the process of tower pressure control by thermal bypass method in the traditional crude oil rectification process,when the content of non-con-densed gas at the top of the tower is high,there is a certain lag in the control of tower pressure,and in extreme cases,there are risks such as evacuation damage of reflux pump and pressure loss,which seri-ously affect the safe production of the unit.In order to solve the above problems,a design scheme of ther-mal bypass infrared level identification device was proposed.The infrared level identification control process was added to the tower pressure regulation process of thermal bypass method.When a large a-mount of non-condensable gas accumulated and caused large fluctuations in operation,the condensate level identification control loop was automatically trig-gered to accurately adjust the liquid level,thereby reducing the risk of thermal bypass tower pressure control and improving the safety level of the device.The accuracy of the liquid level identification model based on digital image processing algorithm was 97.63%,which can meet the needs of industry.

关键词

热旁路/红外识别/液位监测/冷凝器/塔压控制

Key words

thermal bypass/infrared recognition/liquid level monitoring/condenser/tower pressure control

分类

信息技术与安全科学

引用本文复制引用

潘隆,孙新文,刘国帅,刘景明,陈文武,申志远..基于红外热成像的精馏塔冷凝器液位识别装置及算法研发[J].安全、健康和环境,2024,24(6):6-13,8.

基金项目

中石化事业部项目(S-58),加氢原料监控及高压冷换系统腐蚀抑制技术. (S-58)

安全、健康和环境

1672-7932

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