工业失效的甲醇制烯烃催化剂微球原位晶化研究OA北大核心CSTPCD
Research on in-situ crystallization of industrial failed catalyst microspheres for methanol to olefins
为了解决工业失效的甲醇制烯烃(MTO)催化剂的资源化利用问题,实现MTO催化剂的循环利用,通过原位晶化的方法,以工业失效的MTO催化剂微球为原料,在水热合成体系中成功制备了以SAPO-34分子筛为活性组分的MTO催化剂.利用XRD、SEM、N2吸/脱附、XRF、NH3-TPD和氘代乙腈(CD3CN)红外等表征手段分析了原位晶化前后催化剂的晶体结构、形貌特征、孔道结构、元素组成及酸性等,并采用固定流化床反应器考察了原位晶化前后催化剂在MTO反应中的催化性能(催化剂40.0 g、反应温度480℃、常压、甲醇质量空速4 h-1、原料为纯甲醇).结果表明,与原位晶化前催化剂相比,原位晶化后催化剂的相对结晶度提高了76%,比表面积增加了1.4倍,B酸活性中心数量增加了1.1倍;在MTO反应中,双烯(乙烯和丙烯)选择性最高达到89.64%,与原位晶化前催化剂相比,双烯选择性提升了3.3%,二甲醚以及C4和C5+等重烃含量(质量分数)明显降低,且原位晶化后催化剂具有优异的稳定性.
In order to solve the problem of resource utilization of industrially failed catalyst for methanol to olefins(MTO)and achieve the recycle of MTO catalysts,MTO catalysts with SAPO-34 molecular sieves as the active component were successfully prepared in a hydrothermal synthesis system using industrial failed MTO catalyst microspheres as raw materials through in-situ crystallization.XRD,SEM,N2 adsorption/desorption,XRF,NH3-TPD and infrared spectra of deuterated acetonitrile(CD3CN)were used to analyze the crystal structures,morphology characterizations,pore structures,elemental compositions and acidities of catalysts before and after in-situ crystallization.The catalytic performances of catalysts before and after in-situ crystallization in MTO reaction were evaluated in a fixed fluidized bed reactor.The research conditions were reaction temperature of 480℃,atmospheric pressure and methanol mass space velocity of 4 h-1,and raw material was pure methanol.The results show that compared with the catalyst before in-situ crystallization,the relative crystallinity of the catalyst after in-situ crystallization increases by 76%.And the specific surface area and content of B acid increase separately by 1.4 times and 1.1 times.In MTO reaction,the selectivity of dienes(ethylene and propylene)reaches the highest of 89.64%.Compared with the catalyst before in-situ crystallization,the selectivity of dienes increases by 3.3%.The contents(mass fraction)of dimethyl ether and heavy hydrocarbons such as C4 and C5+are significantly reduced,and the catalyst after in-situ crystallization has excellent stability.
丁佳佳;申学峰;叶迎春;刘红星
中石化(上海)石油化工研究院有限公司,绿色化工与工业催化全国重点实验室,上海 201208
化学工程
失效催化剂甲醇制烯烃微球原位晶化
failed catalystmethanol to olefinsmicrospheresin-situ crystallization
《低碳化学与化工》 2024 (006)
1-8 / 8
国家重点研发计划(2023YFA1507704);上海市青年科技英才扬帆计划(21YF1459600).
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