管式PECVD工艺对"SE+PERC"晶体硅太阳电池镀膜均匀性的影响及改善研究OA
RESEARCH ON EFFECT AND IMPROVEMENT OF TUBE PECVD TECHNOLOGY ON COATING UNIFORMITY OF"SE+PERC"c-Si SOLAR CELLS
针对在"SE+PERC"晶体硅太阳电池制备过程中,采用管式等离子体增强化学气相沉积(PECVD)工艺沉积正面钝化介质膜后,硅片正面会出现角部发红色差,即镀膜均匀性异常的问题,通过实验,对硅片厚度、工器具状态、背面膜层结构、正面钝化介质膜沉积工艺等影响因素对硅片正面角部发红色差的影响分别进行分析和讨论,并提出解决方案.研究结果表明:硅片正面角部发红色差的产生与硅片自身厚度、工器具状态、背面膜层结构、正面钝化介质膜沉积工艺均存在一定关系.通过采用最具优势的管式PECVD工艺条件,即优化自动化装片技术、控制石墨舟形变量、采用合适的背面膜层结构,以及正面钝化介质膜沉积工艺采用高射频功率叠加高腔体压力,可将正面角部发红色差硅片的占比降低至0%,从而可有效提升"SE+PERC"晶体硅太阳电池的成品率,提升生产线的经济效益.
In the process of preparing"SE+PERC"c-Si solar cells,after the positive passivation dielectric film is deposited by the tube type plasma enhanced chemical vapor deposition(PECVD)technology,the red color difference at the corners will appear on the front of silicon wafer,that is,coating uniformity abnormal.This paper takes this as the research object,and through experiments,analyzes and discusses the influence of silicon wafer thickness,the status of tools and instruments,back film structure,deposition process of positive passivation dielectric film,and other factors on the red color difference at the corners of front side of silicon wafers,respectively,and proposes solutions.The research results show that the red color difference at the corners of front side of the silicon wafer is related to the thickness itself,the status of tools and instruments,the back film structure,and deposition process of positive passivation dielectric film.By adopting the most advantageous process conditions,that is,optimizing the automatic chip loading technology,controlling the graphite boat shaped variable,adopting the appropriate back film structure,and using the high RF power and high cavity pressure in the deposition process of positive passivation dielectric film,the proportion of silicon wafers with red color difference at the front side corners can be reduced to 0%,which can effectively improve the yield of"SE+PERC"c-Si solar cells and improve the economic benefits of production lines.
张福庆;张若凡;王贵梅;胡明强;张鹏程
晶澳太阳能有限公司,邢台 055550
动力与电气工程
管式等离子体增强化学气相沉积"SE+PERC"太阳电池硅片沉积工艺薄膜应力石墨舟射频功率色差
tube PECVD"SE+PERC"solar cellssilicon wafersdeposition processthin film stressgraphite boatRF powerchromatic aberration
《太阳能》 2024 (006)
41-50 / 10
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