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塔机片式标准节机器人焊接生产线的设计与应用

许伟

电焊机2024,Vol.54Issue(7):116-124,9.
电焊机2024,Vol.54Issue(7):116-124,9.DOI:10.7512/j.issn.1001-2303.2024.07.17

塔机片式标准节机器人焊接生产线的设计与应用

Research on the Design and Application of Robot Automatic Welding Production Line for Tower Crane Piece Standard Sections

许伟1

作者信息

  • 1. 安川首钢机器人有限公司,北京 100176
  • 折叠

摘要

Abstract

With the intensification of global market competition,the tower crane manufacturing sector is facing challenges such as low cost,short cycle,and high quality.Herein,an automated welding production line for tower crane piece standard sections is introduced.This production line integrates robotic technology,welding technology,automation technology,simu-lation technology,and fixture design technology,effectively enhancing the quality and stability of welding,reducing labor re-quirements,improving production efficiency,and reducing costs.The composition,layout,process division,and rhythm cal-culation of the production line are detailed,along with key technologies such as simulation technology,robot body technical parameters,starting point detection,and seam tracking functions.Practical production verification has shown that the pro-duction line meets the needs of efficient production and demonstrates the applicability of robots in the automated production of heavy workpieces.Finally,the direction for optimizing this automated welding production line is pointed out,including reducing investment costs,improving production flexibility,and enhancing the overall equipment effectiveness(OEE)of the production line,which can provide guidance and reference for the automated production of tower crane standard sections.

关键词

焊接自动化/弧焊机器人/生产线规划/仿真模拟/塔机标准节

Key words

welding automation/arc welding robots/production line planning/simulation/tower crane standard sections

分类

矿业与冶金

引用本文复制引用

许伟..塔机片式标准节机器人焊接生产线的设计与应用[J].电焊机,2024,54(7):116-124,9.

电焊机

OACSTPCD

1001-2303

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