PCB中耐高温有机可焊保护剂成膜机理及性能研究OA北大核心CSTPCD
Research on Coating Formation Mechanism of a High-Temperature-Resistant Organic Solderability Preservative and the Coating Performance in PCB
印制电路板铜焊盘表面生成耐高温有机可焊保护剂(HT-OSP)膜是克服无铅高温回流焊工艺并获得良好焊点的关键.选用2-[(2,4-二氯苯基)甲基]-1H-苯并咪唑(C14H10Cl2N2)作为成膜剂,在铜层表面生成了HT-OSP膜.理论计算结合对比实验,研究C14H10Cl2N2分子与Cu原子反应生成HT-OSP膜机理.基于量子化学密度泛函理论,模拟C14H10Cl2N2分子与Cu+之间的络合反应;利用红外光谱对HT-OSP膜中的特征官能团进行表征;借助X射线光电子能谱测试HT-OSP膜中Cu元素的化合价;设计对比实验分析Cu2+对生成HT-OSP膜的影响.结果表明:HT-OSP膜生成机理是C14H10Cl2N2分子与Cu原子发生反应生成HT-OSP膜并沉积在铜层表面,Cu2+通过络合反应促进HT-OSP膜生长.另外,HT-OSP膜的分解温度高达531℃,HT-OSP膜保护的铜层放置在自然环境中180天没有被氧化,证明HT-OSP膜具有优异的耐热性和抗氧化性.
To overcome lead-free high temperature reflow process and obtain satisfactory solder joints on printed circuit board, the key issue is to generate a High-Temperature-Resistant Organic Solderability Preservative (HT-OSP) coating on the surface of copper solder pads. Selecting C14H10Cl2N2 as a coating formation agent, a HT-OSP coating is formed on copper surface. Theoretical calculations combined with comparative experiments, coating formation mechanism of C14H10Cl2N2 molecules reacting with copper atoms generating the HT-OSP coating is investigated. Based on the density functional theory in quantum chemistry, the complexation reactions between C14H10Cl2N2 molecules and cuprous ions are simulated. The typical functional groups in the HT-OSP coating are characterized by infrared spectroscopy. The valences of copper element in the HT-OSP coating are tested by X-ray photoelectron spectroscopy. The influence of copper ions on forming HT-OSP coating is analyzed by designing comparative experiments. The results indicate that the mechanism of generating HT-OSP coating is as follows: C14H10Cl2N2 molecules react with copper atoms generating HT-OSP coating deposition on copper layer surface. Copper ions promote the HT-OSP coating growth by complexation reaction. Moreover, the decomposition temperature of the HT-OSP coating is up to 531℃. The copper layer protected by the HT-OSP coating is not oxidized after 180 days in the atmospheric environment. It is proved that the HT-OSP coating possesses excellent antioxidant and heat resistance.
王跃峰;姜其畅;马紫微;贾明理;苏振;孙慧霞
运城学院物理与电子工程系,运城 044000||山西省光电信息科学与技术实验室,运城 044000运城学院物理与电子工程系,运城 044000
金属材料
表面处理技术耐高温有机可焊保护剂成膜机理密度泛函理论印制电路板
surface treatment technologyhigh-temperature-resistant organic solderability preservativecoating formation mechanismdensity functional theoryprinted circuit board
《电子科技大学学报》 2024 (004)
487-494 / 8
山西省高校科技创新项目(2022L476);山西省研究生教育教学改革课题(2022YJJG263);运城学院院级项目(YQ-2023069,YY-202313);运城市科技计划(YCKJ-202268)
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