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基于上位机的工业机器人磨头工具坐标系自动标定技术研究

梁忠伟 谢智铭 梁家健 张卫鹏 唐荟 殷浚彬

机电工程技术2024,Vol.53Issue(7):1-7,118,8.
机电工程技术2024,Vol.53Issue(7):1-7,118,8.DOI:10.3969/j.issn.1009-9492.2024.07.001

基于上位机的工业机器人磨头工具坐标系自动标定技术研究

Research on Automatic Calibration Technology of Robot Grinding Head Tool Coordinate System Based on Host Computer

梁忠伟 1谢智铭 1梁家健 1张卫鹏 2唐荟 1殷浚彬1

作者信息

  • 1. 广州大学机械与电气工程学院广州市工业和信息化委员会机器人及智能装备研究平台,广州 510006
  • 2. 北京工商大学计算机与人工智能学院,北京 100048
  • 折叠

摘要

Abstract

Introducing automatic calibration of industrial robots into the manufacturing field can achieve rapid calibration and improve efficiency when the actuation tool needs to be replaced.Addressing the current situation where the tool coordinate systems of industrial robots require manual calibration using teach pendants,a robot grinding tool coordinate system automatic calibration system based on an upper computer is designed.The system achieves automatic calibration of the tool coordinate system for FANUC M20iA/20M industrial robots through upper computer software,covering the calibration of the tool center point position and orientation.This reduces the need for teach pendants and shortens the calibration time.The position calibration of the tool center point is accomplished using a four-point calibration method to solve the end effector coordinate system pose data.The grinding tool coordinate system position is determined using the least squares method,and quaternion representation is applied to reduce computational complexity.The orientation calibration of the tool center point maintains the tool coordinate system pose,records end effector coordinate system data at different calibration points,and incorporates joint motion control modules,coordinate system setup modules,and pose calibration linear motion modules.The upper computer communicates with the robot through Socket,sending control commands to facilitate automatic calibration process control.Simulation and experimental results indicate that the designed calibration system can achieve automatic high-precision calibration of the grinding tool coordinate system with an accuracy of±0.3 mm,meeting practical processing requirements and laying the foundation for subsequent applications of industrial robot grinding and polishing.

关键词

上位机/工业机器人/磨头/工具坐标系/自动标定

Key words

host computer/industrial robot/grinding head/tool coordinate system/automatic calibration

分类

信息技术与安全科学

引用本文复制引用

梁忠伟,谢智铭,梁家健,张卫鹏,唐荟,殷浚彬..基于上位机的工业机器人磨头工具坐标系自动标定技术研究[J].机电工程技术,2024,53(7):1-7,118,8.

基金项目

国家重点研发计划项目(2023YFD2101004) (2023YFD2101004)

国家自然科学基金资助项目(51975136) (51975136)

广东省自然科学基金资助项目(2023A1515011723),教育部产学研协同创新项目(230703950183536,220903950010408),广东省高校重点领域专项(2023ZDZX3016,2019KZDZX1009) (2023A1515011723)

广州高校产学研重点项目(202235139) (202235139)

广州大学科研项目(YJ2023034,YJ2021002) (YJ2023034,YJ2021002)

机电工程技术

1009-9492

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