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考虑移动边界约束作用的薄壁件铣削动特性研究OA北大核心CSTPCD

Research of Dynamic Characteristics in Milling of Thin-walled Parts Under Moving Boundary Constraint

中文摘要英文摘要

针对薄壁件铣削过程工件约束边界复杂及动特性难预测等问题,创新性的提出了接触移动边界约束的概念,深入研究了接触移动边界约束对系统动特性的影响规律.首先,建立了考虑刀-工接触移动边界约束作用的薄板切削过程动力学模型,提取刀-工接触区域,分析了接触刚度力和阻尼力与接触参数的复杂影响关系.其次,预测了任意接触移动边界约束作用的薄板动态响应,形成了更为全面地任意边界约束选择方案,包括接触移动边界条件和经典边界条件.基于薄板理论建立系统运动学方程,综合考虑包括移动边界约束产生的能量项、常规任意边界约束产生的能量项以及薄板变形产生的能量项的组合.最后,通过不同案例以及有限元法,与现有文献中的数值、解析和实验等方法获得的结果作了大量对比,证明了本文提出方法的准确性.结果表明,接触移动约束效应对系统动态特性的影响不可忽视.

In view of the complexity of the workpiece constraint boundary and the difficulty of predicting the dynamic characteristics in the milling of thin-walled parts,the moving contact boundary constraint(MCC)was proposed,and the influence of MCC on the dynamic characteristics of the system was studied in detail.Firstly,a dynamic model for thin plate cutting was established considering the constraint of tool-worker contact moving boundary,and the tool-worker contact region was extracted,and the complex relationship between the contact stiffness and damping force and the contact parameters was analyzed.Secondly,the dynamic response of the thin plate under arbitrary MCC is predicted,and a more comprehensive selection scheme for arbitrary boundary constraints is formed,including contact moving boundary conditions and classical boundary conditions.The kinematic equation of the system is established based on the thin plate theory,and the combination of the energy term generated by MCC,conventional arbitrary boundary constraint and thin plate deformation is considered comprehensively.Finally,a large number of results via numerical,analytical and experimental methods in existing literature are compared with that under different cases and via finite element method to prove the accuracy of the present method.The results show that the effect of the contact movement constraint on the dynamic characteristics of the system cannot be ignored.

王小娟;宋清华;刘战强;王兵

山东大学 机械工程学院,济南 250061

机械工程

薄壁铣削刀-工接触移动约束边界动态响应

thin-walled millingtool-workpiece contactmoving constraint boundariesdynamic response

《机械科学与技术》 2024 (007)

1120-1131 / 12

国家自然科学基金项目(52275445)与山东省重点研发计划项目(202228125)

10.13433/j.cnki.1003-8728.20240078

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