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中厚板多层多道焊视觉测量与工艺规划

王天琪 张树浩 龙斌 王克宽

天津工业大学学报2024,Vol.43Issue(3):75-81,7.
天津工业大学学报2024,Vol.43Issue(3):75-81,7.DOI:10.3969/j.issn.1671-024x.2024.03.010

中厚板多层多道焊视觉测量与工艺规划

Visual measurement and process planning of multi-layer and multi-pass welding of medium and heavy plate

王天琪 1张树浩 1龙斌 2王克宽2

作者信息

  • 1. 天津工业大学天津市现代机电装备技术重点试验室,天津 300387
  • 2. 中国石油集团工程技术研究有限公司,天津 300451
  • 折叠

摘要

Abstract

Aiming at the weld channel measurement of multi-layer and multi-pass welding of medium-thick plate,the method of adaptive fine-tuning of the weld gun position using the fusion of information from weld seam detection and visual measurement of weld channel dimensions is proposed.Firstly,based on the structured optical vision sensor system,the weld seam images are acquired,and the weld seam feature information is extracted based on typical image processing algorithms combined with FROSAC extraction algorithm.The number of layers,the process parameters of each weld channel and the offset of the welding torch are determined based on the information of the weld seam characteristics,and the multi-layer and multi-pass welding process planning is completed.Finally,based on the robot welding vision system built on the 12 mm-base material for V-bevel multi-layer and multi-pass welding test,the results show that the method under the bevel fill well,the average measurement error of the weld channel size is less than 0.2 mm,meeting the needs of multi-layer and multi-pass welding industrial applications.

关键词

多层多道规划/结构光视觉传感器/三维检测/FROSAC算法/焊接工艺参数

Key words

multi-layer and multi-pass planning/structured light vision sensor/three dimensional inspection/FROSAC algorithm/welding process parameters

分类

金属材料

引用本文复制引用

王天琪,张树浩,龙斌,王克宽..中厚板多层多道焊视觉测量与工艺规划[J].天津工业大学学报,2024,43(3):75-81,7.

基金项目

天津市科技特派员项目(20YDTPJC00780) (20YDTPJC00780)

天津市"项目+团队"重点培养专项资助项目(XC202053) (XC202053)

天津市教委科研计划资助项目(2019KJ011) (2019KJ011)

天津工业大学学报

OA北大核心CSTPCD

1671-024X

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