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三线圈式电磁磨粒传感器结构优化及信号增强

王跃伟 庞新宇 秦国军 关重阳 呼守信 吕凯波 张雪梅

太原理工大学学报2024,Vol.55Issue(4):629-639,11.
太原理工大学学报2024,Vol.55Issue(4):629-639,11.DOI:10.16355/j.tyut.1007-9432.20230484

三线圈式电磁磨粒传感器结构优化及信号增强

Structure Optimization and Signal Enhancement of Three Coil Electromagnetic Abrasive Particle Sensor

王跃伟 1庞新宇 1秦国军 2关重阳 1呼守信 3吕凯波 1张雪梅1

作者信息

  • 1. 太原理工大学机械与运载工程学院,太原 030024||太原理工大学煤矿综采装备山西省重点实验室,太原030024
  • 2. 湖南挚新科技发展有限公司,长沙 410000||湖南涉外经济学院信息与机电工程学院,长沙 410000
  • 3. 中国煤炭科工集团太原研究院有限公司,太原 030024
  • 折叠

摘要

Abstract

[Purposes]In order to improve the detection accuracy of electromagnetic abrasive particles on small particles,the influencing factors of the induced signal of one-excitation,two-in-ductive three-coil electromagnetic abrasive sensor are studied,and structural optimization and sig-nal enhancement measures are proposed.[Methods]First,the mathematical model of one-excita-tion,two-inductance three-coil electromagnetic abrasive sensor is established,and the model is simulated,and verified.Second,different radial positions and different sizes of abrasive grains are experimentally studied,and the relationship between the size and radial position of abrasive grains and the output signal is explored.Finally,the change law of output signal under different structural parameters is studied through finite element analysis,the parameter optimization scheme of the sensor is proposed and verified,and the shielding structure of the sensor is de-signed.[Findings]The results show that the strength of the output signal of the optimized sen-sor is increased by 13.75 times compared with that of the optimization period,and the minimum diameter of the ferromagnetic abrasive particles that can be detected is 82.26 µm,and the mini-mum diameter of non-ferromagnetic abrasive particles is 294.38 μm.The results are helpful to improve the detection accuracy on electromagnetic abrasive particles of the electromagnetic abra-sive sensor.

关键词

电磁磨粒传感器/微小磨粒/参数优化/屏蔽结构

Key words

electromagnetic abrasive particle sensor/tiny abrasive grains/parameter optimiza-tion/shielding structure

分类

机械制造

引用本文复制引用

王跃伟,庞新宇,秦国军,关重阳,呼守信,吕凯波,张雪梅..三线圈式电磁磨粒传感器结构优化及信号增强[J].太原理工大学学报,2024,55(4):629-639,11.

基金项目

国家自然科学基金资助项目(52175108) (52175108)

山西省重点研发项目(202102010101009,202102010101006) (202102010101009,202102010101006)

湖南省教育厅科研重点项目(22A0649) (22A0649)

太原理工大学学报

OA北大核心CSTPCD

1007-9432

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