三偏心蝶阀硬密封结构的响应面优化OA北大核心CSTPCD
Response Surface Optimization of Hard Sealing Structure for a Tri-eccentric Butterfly Valve
金属硬密封三偏心蝶阀在关闭状态下的密封比压决定着该阀的密封性能和工作寿命,优化金属硬密封部件的结构参数十分重要.以DN600三偏心蝶阀为研究对象,利用有限元分析法,分析密封面上密封比压分布规律.提出利用密封配合面周向间隙指标判断蝶阀的密封性能,利用Box-Behnken响应面优化方法对密封构件的结构进行优化,分析复合阀板座大、小径端切割厚度、复合阀板座直径及其交互作用对密封面最大密封比压的影响,得出最优设计方案.结果表明,在不影响蝶阀密封的前提下,优化复合阀板座参数后,密封面最大密封比压从202.96 MPa下降到128.44 MPa.对优化后蝶阀进行封闭打压密封实验,验证了其密封性能的可靠性.
The sealing performance and service life of metal hard sealed tri-eccentric butterfly valve are determined by the sealing specific pressure in a closed state,and optimizing the structure parameter of the metal hard sealing components is very important.The DN600 tri-eccentric butterfly valve is taken as the research object.Using the finite element analysis method,the distribution law of the sealing specific pressure on the sealing surface is analyzed.The circumferential clearance index of the sealing mating surface is proposed to estimate the sealing performance of the butterfly valve.The Box-Behnken response surface optimization method is used to optimize the structure of the sealing component.The influence of the cutting thickness of the major,minor diameter ends of the composite valve plate seat,the diameter of the composite valve plate seat and their interaction on the maximum sealing specific pressure of the sealing surface is discussed,and a optimal design solution is obtained.The research results show that the maximum sealing specific pressure of the sealing surface is dropped from 202.96 MPa to 128.44 MPa after optimizing the composite valve plate seat parameters,and the sealing performance of the valve is still good.The reliability of the sealing performance of the optimized butterfly valve is verified through a closed pressure sealing test.
王成龙;徐东涛;刘亚男;黄凯先;孟祥瑞
辽宁科技大学机械工程与自动化学院,辽宁鞍山 114051鞍钢集团矿业有限公司东鞍山烧结厂,辽宁鞍山 114041
机械工程
三偏心蝶阀金属硬密封密封比压响应面优化密封试验
tri-eccentric butterfly valvemetal hard sealsealing specific pressureresponse surface optimizationseal test
《液压与气动》 2024 (007)
120-128 / 9
辽宁省教育厅项目(LJKZ0299)
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